Oasis Ace 650 Max Series Instruction Manual Download Page 15

15

ASSEMBLY INSTRUCTIONS

1. 

Install snap ring on shaft into second groove from impeller end.

2. 

Press bearing onto shaft from threaded end until seated against snap ring.

3. 

Install snap ring in groove on opposite side of bearing.

4. 

Install slinger on shaft over threaded end and push to snap ring.

5. 

Place spacer over shaft from splined end and press rear bearing on until seated against spacer.

6. 

Set aside shaft/bearing assembly.

7. 

Install front snap ring into mounting frame bearing bore.

8. 

Clean and inspect seal bores on mounting frame and seal plate.  Bore damage or gouges may 

prevent proper sealing.

9. 

Install stationary seal seats:

Important:

  Avoid touching seal faces by covering with a soft, clean cloth.  

Lubrication:

  Lightly oil O-ring with clean barrier fluid to aid installation.

A.  Push a seal seat by hand into mounting frame seal bore with grooved 

side towards bore.

B.  Push a seal seat into seal plate seal bore by hand with grooved side 

towards bore.

10. 

Press or tap shaft/bearing assembly into mounting frame from rear motor 

flange. 

Note:

 Use a non-marring hammer and soft wood block to prevent shaft or 

spline damage.

11. 

Install rear snap ring into mounting frame bearing bore.

12. 

Stand mounting frame/shaft assembly on motor mount flange with shaft pointing up.

13. 

Install rotating seal faces:

Important:

  Avoid touching seal faces. 

Lubrication:

  Lightly oil rotating assembly bellows and shaft with barrier 

fluid to aid installation.

A.  Push first rotating seal assembly over shaft by hand until black 

polished face seats against stationary face in mounting frame.

B.  Place spring on shaft above first rotating seal assembly.

C.  Push second rotating seal assembly over shaft by hand until metal 

seal cup seats against spring.  Polished black seal face should be up 

towards impeller.

14. 

Install seal plate O-ring over boss on mounting frame. Stretch O-ring over 

boss – do not roll.

15. 

Install seal plate

 

and tighten (2) or (4) socket head cap screws to 20 ft-lb 

(27 N-m).

16. 

Insert key in keyway and apply anti-seize compound to impeller seat area 

and key.

17. 

Install impeller on shaft and apply nut lock to threaded shaft end.

18. 

Install acorn nut and

 

tighten to 70 ft-lb (95 N-m).

19. 

Install volute seal O-ring over boss on seal plate. Stretch O-ring over boss – do not roll.

20. 

Install volute

21. 

Apply nut lock to (4) volute cap screws, install, and tighten to 20 ft-lb (27 N-m).  Allow nut lock to 

cure for a  minimum of 10 minutes before filling pump.

Note:

 Place a flat washer under volute cap screw at pump discharge port

.

22. 

Apply high speed coupling grease to internal splines of pump shaft.

23. 

Install O-ring on motor flange boss and position pad over shaft.

24. 

Install motor aligning shaft splines with pump shaft.

25. 

Install motor socket head cap screws with washers and tighten to 20 ft-lb (27 N-m).

26. 

Place pump on a level surface then follow barrier fluid fill and pressurization instructions(page 9).

Step 9

Step 13

Summary of Contents for Ace 650 Max Series

Page 1: ...1 INSTRUCTION MANUAL MAX SERIES HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS WetSeal Technology OASIS T M...

Page 2: ...2...

Page 3: ...Seal Kits 18 Motor Shaft Seal Replacement 18 Motor Disassembly and Reassembly 19 Warranty 20 WARNINGS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure may penetrate the skin causing serious i...

Page 4: ...llowing are basic guidelines for proper pump mounting The pump should be mounted below the tank s allowing gravity to naturally fill the pump with liquid The volute should be oriented with the dischar...

Page 5: ...s A higher rate of 10 is suggested for wettable powders and materials difficult to keep in suspension See the chart below for common tank sizes Tank Capacity 5 10 500 gallons 25 gpm 50 gpm 750 gallons...

Page 6: ...pump is turned off External Motor Fittings Standard Fittings Inlet Adapter Restrictor Body BAC 80 10SAE 1 2 NPT Female Outlet Reverse Check Valve BAC 78 10SAE 1 2 NPT Female Optional Fittings special...

Page 7: ...ctor orifice for all 650 models Insert the orifice with O ring inside the adapter restrictor body in the motor inlet port Note Do not use restrictor for 750 and 855 pump models 2 Set Rabbit Turtle flo...

Page 8: ...the FMCWS 650 FMC 750F and FMC 855F pump models All pumps equipped with the Oasis WetSeal have a two year warranty PUMP MAINTENANCE 1 MAX series pumps are equipped with lubricated and sealed bearings...

Page 9: ...vel and pressure prior to startup Daily Check reservoir pressure If air must be added regularly spray soapy water around plugs seams and fittings of seal plate to check for leakage Reseal as needed If...

Page 10: ...ll impeller cap screw in shaft end to protect threaded hole 10 Press or tap non marring hammer shaft bearing assembly from impeller end until clear of stationary seal face in mounting frame 11 Use a s...

Page 11: ...installation tool over shaft Push rotating seal assembly over tool and shaft by hand until black polished face seats against stationary face in mounting frame Remove seal installation tool See illustr...

Page 12: ...seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller cap screw in shaft end to protect threaded hole 15 Press or tap non marring hammer shaft bearing assembly from impelle...

Page 13: ...bellows shaft and installation tool with clean barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in mount...

Page 14: ...eal to fly off without warning 13 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller nut on shaft end to protect threads 15 Press or tap non marring hamme...

Page 15: ...Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in...

Page 16: ...ithout warning 12 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 13 Install impeller nut on shaft end to protect threads 14 Press or tap non marring hammer shaft bearing...

Page 17: ...s Lubrication Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stat...

Page 18: ...shaft pointing up 6 Remove front motor flange by pressing thumbs against shaft end while pulling up with fingers behind flange ears Take care to not disturb the other motor components 7 Remove the hou...

Page 19: ...positions Use alignment pins and marked lines for reference Note All components must be reinstalled exactly as they were for proper motor function 6 Set assembly on back cover with shaft pointing up 7...

Page 20: ...on conditions such as 1 abrasive solution scratching the polished seal faces 2 chemical attack on elastomer or glue 3 thermal shock from running pump dry or improper priming 4 failure to flush chemica...

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