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8

A  700cc  or  24  oz.  fuel  tank  gives  approximately  10  minutes 
running  time,  with  variations  according  to  throttle  setting, 
propeller  size  and  fuel  used.  Use  muffler  pressurization  and 
locate  the  tank  so  that  its  centre  line  is  10-15mm  below  the 
level  of  the  needle-valve.  Also,  position  the  tank  as  close  to 
the engine as possible, i.e. immediately behind the firewall.

Be sure to use a pressurized fuel system by connecting the muffler 
pressure nipple to the vent-pipe of the fuel tank.

FUEL TANK LOCATION

GLOWPLUGS

Since  the  compatibility  of  glowplug  and  fuel  may  have  a 
marked  effect  on  performance  and  reliability,  it  would  be 
worthwhile to try different heat range glowplugs.
Recommended O.S. plugs are Nos. 8 and A5. 
Carefully  install  the  plug  finger-tight,  before  final  tightening 
with the correct size plug wrench.

If  the  model  is  left  unattended  with  the  fuel  tank 
filled,  fuel  may  flow  into  the  carburetor,  causing  it 
to "flood" the engine and making it difficult to start. 
Take  appropriate  action  to  prevent  this,  e.g.  shut 
off the needle-valve or pinch the fuel delivery tube 
with a suitable clip.

Note:

10-15mm

Locate the fuel tank as close as
possible to the engine.

The role of the glowplug

Glowplug life

Particularly  in  the  case  of  very  high  performance  engines, 
glowplugs must be regarded as expendable items. 

Fit a plug suitable for the engine.
Use fuel containing a moderate percentage of nitromethane 
unless more is essential for racing events.
Do not run the engine too lean and do not leave the battery 
connected while adjusting the needle. 

However, plug life can be extended and engine performance 
maintained by careful use, i.e.:

With a glowplug engine, ignition is initiated by the application 
of a 1.5-volt power source. When the battery is disconnected, 
the  heat  retained  within  the  combustion  chamber  remains 
sufficient to keep the plug filament glowing, thereby continuing 
to  keep  the  engine  running.  Ignition  timing  is  'automatic'  : 
under  reduced  load,  allowing  higher  rpm,  the  plug  becomes 
hotter  and,  appropriately,  fires  the  fuel/air  charge  earlier; 
conversely,  at  reduced  rpm,  the  plug  become  cooler  and 
ignition is retarded.

Apart from when actually burned out, a plug may need to be 
replaced  because  it  no  longer  delivers  its  best  performance, 
such as when:

When to replace the glowplug

Filament surface has roughened and turned white. 
Filament coil has become distorted.
Foreign  matter  has  adhered  to  filament  or  plug  body  has 
corroded.
Engine tends to cut out when idling.
Starting qualities deteriorate.



9

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FUEL

Model engine fuel is poisonous. Do not allow it to 
come into contact with the eyes or mouth. Always 
store  it  in  a  clearly  marked  container  and  out  of 
the reach of children.

Model engine fuel is also highly flammable. Keep it 
away from open flame, excessive heat, sources of 
sparks, or anything else which might ignite it. 
Do  not  smoke,  or  allow  anyone  else  to  smoke, 
near to it.

Select,  by  practical  tests,  the  most  suitable  fuel  from  among 
the best quality fuels available in your country for model use. 
For the best performance, a fuel containing 5% to 20% nitro-
methane is preferable. Lubricants may be either castor-oil or a 
suitable synthetic oil ( or a blend of both ) provided that they 
are always of top quality.
For consistent performance and long engine life, it is essential 
to  use  fuel  containing  AT  LEAST  18%  lubricant  by  volume. 
Some  fuels  containing  coloring  additives  tend  to  deteriorate 
and may adversely affect running qualities.
Once  a  satisfactory  fuel  has  been  selected  and  used  for  a 
while,  it  may  be  unwise  to  needlessly  change  the  brand  or 
type. In any engine, a change of fuel may cause carbon de-
posits in the combustion chamber or on the piston head to be-
come  detached  and  lodged  elsewhere,  with  the  risk  of  this 
causing  unreliable  operation  for  a  while.  If,  however,  the 
adoption  of  a  different  fuel  is  unavoidable,  check  the  engine 
for the first few flights on the new fuel, by temporarily reverting 
to the running-in procedure. 

18x10-12, 20x8-10

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PROPELLER

The suitability of the prop depends on the size and weight of 
the model and type of flying. Determine the best size and type 
after  the  engine  has  been  run  in.  Check  the  balance  of  the 
propeller  before  installing  on  the  engine.  Unbalanced 
propellers  cause  vibration  and  loss  of  power.  Wooden 
propellers are to be preferred. Some nylon propellers are not 
strong  enough  to  withstand  the  high  power  output  of  these 
engines and a thrown blade can be very dangerous. 

Never  touch,  or  allow  any  object  to  come  into 
contact  with,  the  rotating  propeller  and  do  not 
crouch over the engine when it is running.

Sports & Scale

PROPELLER & SPINNER ATTACHMENT

Ream the propeller shaft hole to 
9.6mm bore with an appropriate 
reamer, checking that the hole is exactly centered.
Install the prop to the engine shaft, followed by the retaining 
washer  and  prop  nut  and  tighten  firmly  with  a  17mm 
wrench.

Obviously,  this  can  be  very 
hazardous.  To  eliminate  such 
dangers,  the  O.S.  Safety  Locknut 
Assembly was devised. 
Install this as follows:

Lock Nut

Propeller Washer

Propeller Nut

1.

2.

3. Add  the  special  tapered  and  slotted  locknut  and  secure 

with  a  14mm  wrench  while  holding  the  prop  nut  with  the 
17mm wrench.

Summary of Contents for Max-BGX-1 Ring

Page 1: ...aircraft radio control equipment etc are accessible for checking at the same time 1 CONTENTS 15 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION THROTTLE LINKAGE INSTALLATION OF SILENCER MUFFLER FUEL TANK LOCATION GLOWPLUGS FUEL PROPELLER MIXTURE CONTROLS STARTING RUNNING IN Breaking in MIXTURE CONTROL ADJUSTMENT CHART SUBSEQUENT READJUSTMENT CARB...

Page 2: ...your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircra...

Page 3: ...diately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 INTRODUCTION INSTALLING THE GLOW PLUG Glow plug Careful...

Page 4: ...2 Allen screwa provided Bolt the complete engine and backplate mount assembly to the firewall using the six M5x25 Allen screws toothed lock washers and blind nuts supplied Firewall Toothed lock washer M5x25 O ring Backplate mount At least 15mm rigid hard plywood M5 Blind nut 6 5mm hole M5x22 100mm 7 Before connecting the throttle lever servo linkage make sure that no part of the linkage interferes...

Page 5: ...Starting qualities deteriorate 9 FUEL Model engine fuel is poisonous Do not allow it to come into contact with the eyes or mouth Always store it in a clearly marked container and out of the reach of children Model engine fuel is also highly flammable Keep it away from open flame excessive heat sources of sparks or anything else which might ignite it Do not smoke or allow anyone else to smoke near ...

Page 6: ... the first few times known as running in or breaking in This is because the working parts of a new engine take some time to settle down after being subjected to high temperatures and stresses Therefore it is vitally important to complete the break in before allowing the engine to run continuously at high speed and before finalizing carburettor adjustments However because O S engines are produced w...

Page 7: ...dle valve settings i e ignition of the fuel charge takes place at every fourth stroke of the piston instead of at every second stroke 1 2 3 4 5 6 7 13 MIXTURE CONTROL ADJUSTMENT CHART Start the engine Make sure that the throttle is fully open Adjust the neede valve Close the throttle gradually Find the idling position Fix the idling position Open the throttle fully Does the engine regain full powe...

Page 8: ...O S Super Filters large and small are available as optional extras to deal with this problem One of these filters fitted to the outlet tube inside your refueling container will prevent the entry of foreign material into the fuel tank It is also recommended that a good in line filter be installed between the tank and needle valve Do not forget to clean the filters regularly to remove dirt and lint ...

Page 9: ...00 29308000 29208200 29320000 46231000 29301000 71704230 28282000 28281970 24981837 26381501 26711305 46181950 29330000 29302000 29314010 29307000 29313000 71919000 71608001 29325000 29325300 29325400 29326000 The specifications are subject to alteration for improvement without notice C M4x20 N M5x15 C M5x10 S M3x3 1 2 3 4 5 6 7 8 9 10 10 1 11 12 13 14 15 15 1 15 2 15 3 15 4 15 5 16 17 18 19 20 17...

Page 10: ...3 8 M5 S GLOWPLUG 71608001 No 8 A5 71605100 SILICONE TUBE ASSEMBLY 72102300 EXHAUST HEADER PIPE 72102200 T 6000 TUNED SILENCER 72102010 55500004 M5 79870050 M5 72200080 NEEDLE VALVE EXTENSION CABLE SET The specifications are subject to alteration for improvement without notice 19 Dimensions mm Specifications THREE VIEW DRAWING Displacement Bore Stroke Practical R P M Output Weight 34 97 cc 2 13 cu...

Page 11: ...served Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090440 061102 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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