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12

Suggested fuel tank capacity is approx 300cc.
These will allow 12-13 minute flights.
Locate the fuel tank so that the top of the tank is 5-
10mm (1/4-3/8") above the level of the needle-valve.

Be sure to use a pressurized fuel system by 
connecting the muffler pressure nipple to the vent-
pipe of the fuel tank.

FUEL TANK  LOCATION

Attention to tank height

Fuel level

JAPAN

10-15mm

13

The role of the glowplug

With a glowplug engine, ignition is initiated by the 
application of a 1.5-volt power source. When the battery 
is disconnected, the heat retained within the combustion 
chamber remains sufficient to keep the plug filament 
glowing, thereby continuing to keep the engine running. 
Ignition timing is 'automatic' : under reduced load, 
allowing higher rpm, the plug becomes hotter and, 
appropriately, fires the fuel/air charge earlier; 
conversely, at reduced rpm, the plug become cooler and 
ignition is retarded.

Install a plug suitable for the engine.

Use fuel containing a moderate percentage of 
nitromethane unless more is essential for racing 
events.

Do not run the engine too lean and do not leave the 
battery connected while adjusting the needle. 

However, plug life can be extended and engine 
performance maintained by careful use, i.e.:

Apart from when actually burned out, a plug may 
need to be replaced because it no longer delivers its 
best performance, such as when:

When to replace the glowplug

Filament surface has roughened and turned white. 

Filament coil has become distorted.

Foreign matter has adhered to filament or plug 
body has corroded.

Engine tends to cut out when idling.

Starting qualities deteriorate.

Glowplug life

Particularly in the case of very high performance 
engines, glowplugs must be regarded as expendable 
items. 

Since the glowplug and fuel combination used may 
have a marked effect on performance and reliability, it 
would be worthwhile to experiment with different plug 
types. An O.S. A3 glowplug is supplied with the 
engine. Other Recommended O.S. plugs are No.8 and 
A5. Carefully install plug finger-tight, before final tight-
ening with the correct size plug wrench.

GLOWPLUG

Summary of Contents for MAX-46AX

Page 1: ...for checking at the same time 1 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BEFORE INSTALLING THE ENGINE BASIC ENGINE PARTS NEEDLE VALVE LOCATION INSTALLATION OF THE ENGINE THROTTLE LINKAGE SILENCER FUEL TANK LOCATION GLOWPLUG FUEL PROPELLERS MIXTURE CONTROLS BEFORE STARTING RUNNING IN Breaking in IDLING ADJUSTMENT CHART MIXTURE CONTROLVALVE ADJUSTMENT REALIGNMENT ...

Page 2: ...sonous Do not allow it to come into contact with the eyes or mouth Always store it in a clearly marked container and out of the reach of children Never operate your engine in an en closed space Model engines like auto mobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled C...

Page 3: ...ssary before restarting the engine particularly in the case of four stroke cycle engines If a safety locknut assembly is provided with your engine always use it This will prevent the propeller from flying off in the event of a backfire even if it loosens If you fit a spinner make sure that it is a precision made product and that the slots for the propeller blades do not cut into the blade roots an...

Page 4: ...er compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle 7 This engine is ideally suited to a variety of R C aircraft including trainer sports aerobatic and scale types A separate precision made needle valve unit is installed at the rear where manual adjustment is safely remote from the rotating propeller The needle val...

Page 5: ...valve unit through 90 and re attach it to the bracket in the required position see sketch right Vertical position Factory position Cover plate fitting holes Needle Valve unit Needle Valve unit attachment screws Needle Valve Assembly Bracket 1 2 Cover plate Retaining Screw 9 INSTALLATION OF THE ENGINE Rigid hardwood e g maple At least 15mm 5 8 At least 15mm 5 8 O S radial motor mount Available as a...

Page 6: ...e Before connecting the throttle lever servo linkage make sure that no part of the linkage interferes with the internal structure of the aircraft or wiring etc when the throttle is fully open or fully closed Throttle Lever Fixing Screw 11 The exhaust outlet of the silencer can be rotated to any desired position in the following manner Loosen the locknut and assembly screw Set the exhaust outlet at...

Page 7: ... containing a moderate percentage of nitromethane unless more is essential for racing events Do not run the engine too lean and do not leave the battery connected while adjusting the needle However plug life can be extended and engine performance maintained by careful use i e Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such ...

Page 8: ...T 18 lubricant by volume Some fuels containing coloring additives tend to deteriorate and may adversely affect running qualities Once a satisfactory fuel has been selected and used for a while it may be unwise to needlessly change the brand or type In any engine a change of fuel may cause carbon deposits in the combustion chamber or on the piston head to become detached and lodged elsewhere with t...

Page 9: ...nce twin leads with special glowplug connectors as shown on the right are commercially available 17 12V Battery Starter 6 Fuel tank For installation in the model a 300cc 10 6oz tank is suggested 7 Fuel bottle or pump For filling the fuel tank a simple polyethylene squeeze bottle with a suitable spout is all that is required Alternatively one of the purpose made manual or electric fuel pumps may be...

Page 10: ... allows the working parts to mate together under load at operating temperature Therefore it is vitally important to complete the break in before allowing the engine to run continuously at high speed and before finalizing carburetor adjustments However because O S engines are produced with the aid of the finest modern precision machinery and from the best and most suitable materials only a short an...

Page 11: ... to arrive at the optimum setting Optimum needle setting 1 Optimum needle setting 2 21 20 45 Needle valve adjustment diagram This diagram is for reference purposes only Actual needle positions may differ from those shown To stop the engine close the throttle completely to cut off fuel air supply Note Practical best optimum needle valve setting Exhaust note starts to change Disconnect battery leads...

Page 12: ...ontrol Screw clockwise 15 30 If the mixture is excessively rich engine rpm will become unstable opening the throttle will produce a great deal of smoke and rpm may drop suddenly or the engine may stop This condition may also be initiated by excessively prolonged idling If on the other hand the mixture is too lean this will be indicated by a marked lack of exhaust smoke and a tendency for the engin...

Page 13: ...nsating carburetor readjustments Note 1 2 25 CARBURETOR CLEANLINESS ENGINE CARE AND MAINTENANCE At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Repeat this procedure until the engine fails to fire Remove the glowplug and eject any re sidue by rota...

Page 14: ...shaft Ball Bearing F Crankcase Crankshaft Ball Bearing R Crankshaft Gasket Set Cover Plate Needle Stay Needle Valve Unit Assembly Needle Assembly O Ring 2pcs Set Screw Ratchet Spring Needle Valve Unit Body Needle Valve Unit Retaining Screw Screw Set Glow Plug A3 E 3010 Silencer Assembly Pressure Fitting No 7 Assembly Screw Retaining Screw C M3x35 2pcs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1...

Page 15: ...e specifications are subject to alteration for improvement without notice 6 7 8 N M3 5x6 1 2 3 4 5 1 1 1 2 2 1 1 1 1 1 2 2 2 1 3 4 5 6 7 8 24681410 22681419 22781420 24681610 22781800 24681200 24681100 45581820 22681953 46215000 25081700 No Code No Description 29 No 8 71608001 A5 71605100 73101020 23024009 1 4 28 L 73101000 1 4 28 71913100 72200080 25425020 873S O S GLOW PLUGS O S GENUINE PARTS AC...

Page 16: ...00 79870040 M4 25425600 M4 55500003 SILENCER EXTENSION ADAPTORS 31 7 45cc 0 455cu in 22 0mm 0 866in 19 6mm 0 772in 2 000 17 000r p m 1 65ps 16 000r p m 375g 13 2oz 114g 4 02oz Displacement Bore Stroke Practical R P M Power output Weight SPECIFICATIONS Dimensions mm THREE VIEW DRAWING E 3010 Silencer Assembly JAPAN 3 7 4 UNF1 4 28 38 1 44 4 119 4 27 2 60 4 7 24 8 36 3 17 5 17 8 67 4 48 100 5 35 51 ...

Page 17: ...ts reserved Printed in Japan 090300 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E URL http www os engines co jp ...

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