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GROUND FAULT PROTECTION

All HHS heater circuits are required to be protected with a ground fault circuit interrupter (GFCI). This device will minimize the risk of 

fire or shorting by shutting off the power to the circuit whenever a significant ground-fault current is detected. Suitable circuit breakers 

with ground-fault protection can be purchased through nVent.

CONNECTING HHS HEATERS IN PARALLEL

 

Power Supply

415V Supply

HHS   #1

HHS   #2

HHS   #3

L2 L3

L1

Power Supply

415V/230V Supply

L2 N

L1

3-WIRE,  3-PHASE WITH CONTACTOR

HHS   #1

HHS   #2

2-WIRE,  PHASE-PHASE / PHASE-NEUTRAL WITH CONTACTOR

HHS SYSTEM CONTINUITY AND ELECTRICAL INSULATION RESISTANCE (MEGGER) TESTS

Continuity of each heater should be checked upon removal from packaging and again after installation. Verify that the measured 

resistance in ohms agrees with the value printed on the label (with a +/- 10% measured resistance tolerance at 20ºC). Electrical 

insulation resistance (IR) should be checked on each heater unit after installation; measure the resistance between the heater element 

lead wires and a nearby ground point (e.g., metal heater cladding or welded stud on the hopper wall) at 500 VDC for 1 minute. All IR 

values should be greater than 20 megaohms.

IMPORTANT: Ground fault protection devices, although required are not normally displayed in typical single or parallel  

wiring diagrams similar to those shown above. Contactors in the diagrams shown above should be controlled by a temperature 

control device.

HHS SYSTEM PERFORMANCE TESTING

This test verifies that the system is working properly.
1.  When the heaters and controls are installed and connected to 

power, and the hopper surface is thermally insulated, turn the 

circuit breaker on.

2.  Set the primary temperature control device temperature about 

20°C higher than the maintain / ambient temperature. This 

action energizes the heaters.

3.  Allow the heater(s) to be powered for about five minutes,  

then measure the voltage and current. Note these values  

in the maintenance log as a reference for future  

maintenance checks.

4.  Lower the temperature control device set point to ensure 

that the heater shuts off.

5.  Switch off.
6.   Set the primary temperature control device to the desired  

set point.

Summary of Contents for HHS

Page 1: ...derstand how to safely operate these heaters could result in an accident causing serious injury or death These heaters should only be operated by qualified personnel and any individual who has not rea...

Page 2: ...ge to heat properly For additional information contact nVent 4 Confirm that the blanket maximum exposure temperature rating is suitable for the environment The temperature of the internal heating elem...

Page 3: ...e is supplied with each unique HHS heater module size for the individual order as specified in the BOM 2 A Insert the M10 x 25mm Stud into the Welder B Weld Stud to Hopper Wall per the stud manufactur...

Page 4: ...3 on the previous page 7 Locate the temperature sensors exactly as per the project drawings CONNECTING TO THE CONDUIT FITTING 1 Measure the distance between the heater NPT connection and power junctio...

Page 5: ...re the resistance between the heater element lead wires and a nearby ground point e g metal heater cladding or welded stud on the hopper wall at 500 VDC for 1 minute All IR values should be greater th...

Page 6: ...f dry D Low voltage check at power connection point D Adjust voltage to meet design requirements 4 High system temperature A Controller on continuously A Adjust set point or replace sensor B Controlle...

Page 7: ...nVent com 7...

Page 8: ...ons without notice Raychem IM H59848 HHSIND EN 1805 North America Tel 1 800 545 6258 Fax 1 800 527 5703 thermal info nvent com Europe Middle East Africa Tel 32 16 213 511 Fax 32 16 213 604 thermal inf...

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