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HEATER INSTALLATION

1

Position the HHS installation template 

(sized to correspond to the respective 

heating module) against the hopper 

sidewall and using a marking pen, mark 

the location of the mounting holes to 

the hopper surface. Utilize the System 

Drawing to identify the proper placement 

location for the heaters on the hopper. 

This drawing should be used when wiring 

and installing the heaters on the hopper 

surface.  

If two or more heaters are to be placed in close proximity, care should be taken to ensure the proper fit of all modules. By marking 

the outline of each template on the hopper wall, sufficient clearance can be verified prior to welding of the studs. In confined or 

restricted access areas, the HHS heater module can also be used as the installation template.

IMPORTANT: M. S. Sheet Steel (painted) template is supplied with each unique HHS heater module size for the individual order as  

specified in the BOM.

2

A.  Insert the M10 x 25mm Stud into  

the Welder

B.  Weld Stud to Hopper Wall, per the  

stud manufacturer's recommendations 

and check each connection for a solid 

attachment to the hopper wall.

C.  Completed Stud 

3

Ensure the hopper surface is clean 

before securing the heater to the hopper 

wall. Position the correct heater frame to 

align with the location of the mounting 

holes as marked on the hopper surface 

and attach the studs (as indicated in 

#2 above). Install the hardware in the 

following order: flat washer, ground wire, 

lock washer, nut (torqued to 30-40 Nm) 

and tighten the 2nd jam nut to secure the 

heater in place. (Example as shown is 

for capacitive discharge stud welding. If 

arc-welding is required then an additional 

ferrule is included along with the stud. 
For additional hardware information, contact nVent.) Carefully route the lead wires to the junction box and connect to the terminal 

strip according to the layout drawing.

Summary of Contents for HHS

Page 1: ...derstand how to safely operate these heaters could result in an accident causing serious injury or death These heaters should only be operated by qualified personnel and any individual who has not rea...

Page 2: ...ge to heat properly For additional information contact nVent 4 Confirm that the blanket maximum exposure temperature rating is suitable for the environment The temperature of the internal heating elem...

Page 3: ...e is supplied with each unique HHS heater module size for the individual order as specified in the BOM 2 A Insert the M10 x 25mm Stud into the Welder B Weld Stud to Hopper Wall per the stud manufactur...

Page 4: ...3 on the previous page 7 Locate the temperature sensors exactly as per the project drawings CONNECTING TO THE CONDUIT FITTING 1 Measure the distance between the heater NPT connection and power junctio...

Page 5: ...re the resistance between the heater element lead wires and a nearby ground point e g metal heater cladding or welded stud on the hopper wall at 500 VDC for 1 minute All IR values should be greater th...

Page 6: ...f dry D Low voltage check at power connection point D Adjust voltage to meet design requirements 4 High system temperature A Controller on continuously A Adjust set point or replace sensor B Controlle...

Page 7: ...nVent com 7...

Page 8: ...ons without notice Raychem IM H59848 HHSIND EN 1805 North America Tel 1 800 545 6258 Fax 1 800 527 5703 thermal info nvent com Europe Middle East Africa Tel 32 16 213 511 Fax 32 16 213 604 thermal inf...

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