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20

Problem

Possible Cause

Prevention/Solution

Sudden drop in gas
flow or low flame.

• Out of gas.
• Excess flow valve tripped.

• Vapor lock at coupling nut/LP

  cylinder connection.

• Check for gas in LP cylinder.
•Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off 

  knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and 
  leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill.

•Turn off knobs and LP cylinder valve. Disconnect coupling nut from cylinder. 

  Reconnect and retry.

Flames blow out

• High or gusting winds.
• Low on LP gas.
• Excess flow valve tripped.

• Turn front of grill to face wind or increase flame height.
• Refill LP cylinder.
• Refer to “Sudden drop in gas flow” above.

Flare-up.

• Drip buildup.
• Excessive fat in meat.
• Excessive cooking temperature.

• Clean burners and inside of grill/firebox.
• Trim fat from meat before grilling.
• 

Adjust (lower) temperature accordingly.

Persistent drip fire

Drip trapped by food buildup
around burner system.

Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position and let fire burn 
out. After grill cools, remove and clean all parts.

Flashback…
(fire in burner tube(s)).

Burner and/or burner tubes are
blocked.

Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning section 
of Use and Care.

Unable to fill LP
cylinder.

Some dealers have older fill 
nozzles with worn threads.

The worn nozzles don’t have enough “

bite

” to engage the valve. 

Try a second LP dealer.

One burner does no
light from other
burner(s).

Drip buildup or food particles in
end(s) of carryover tube(s).

Clean carry-over tube(s) with wire brush.

Problem

Possible Cause

Prevention/Solution

Check Item

SECTION I

No sparks appear at any 
electrodes when control
knob turned to HI:
no noise can be heard 
from spark module.

• Battery not installed properly.
• Dead battery.
• Button assembly not installed  

   properly.

• Faulty spark module.

• Check battery orientation.

• Has battery been used  

 

   previously?

• Check to insure threads are   

   properly engaged. Button

   should travel up and down   

   without binding.

• If no sparks are generated    

   with new battery and good

   wire connections, module is  

   faulty.

• Install battery (make sure that “+” and “-”  

   connectors are oriented correctly, with “+” end
   up and “-” end down.)

• Replace battery with new AAAsize alkaline  

   battery.

• Unscrew button cap assembly and reinstall,  

   making sure threads are aligned and engaged  
   fully.

• Replace spark module assembly.

SECTION II

No sparks appear at any 

electrodes when control

knob turned to HI; noise 

can be heard from spark 

module.

Output lead connections not
connected.

Are output connections on and
tight?

Remove and reconnect all output connections 
at module and electrodes.

SECTION III

Sparks are present but not 
at all electrodes and/or 
not at full strength

• Output lead connections not

   connected.

• Electrical arc between output  

   wires and grill frame.

• Weak battery.
• Electrodes are wet.
• Electrode(s) cracked or broken;  

   sparks appear where cracked.

• Are output connections on    

  and tight?

• 

If possible, observe grill in dark  

  location. Operate ignition

  system and look for arcing    

  between output wires and    

  grill frame.

• All sparks present but weak or  

  at slow rate.

• Has moisture accumulated on

  electrode and/or in burner   

  ports?

• Inspect electrodes for cracks.

• Remove and reconnect all output connections  

  at module and electrodes.

• If sparks are observed other than from  

  burner(s), wire insulation may be damaged.  
  Replace wires.

• Replace battery with a new AAAs ize alkaline  

  battery.

• Use paper towel to remove moisture.
• Replace cracked or broken electrodes.

ELECTRONIC IGNITION

Summary of Contents for NCGRIL2

Page 1: ...ided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1...

Page 2: ...mbly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same Key Description QTY Key Description 1 Side Burner Lid 1 32 Left side panel 2 Rotate Rod Side burner lid 1 33 Back panel 3 Side Burner Grid 1 34 Match holder 4 S S Side Burner 1 35 Match holder bracket 5 Side burner double electrode 1 36 Lighting rod chain 6 Side bu...

Page 3: ...t the pictures on this and the following two pages If you parts are missing or damaged visit the web page www NutrichefKitchen com 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 61 62 28 27 29 30 31 53 54 55 56 57 58 59 60 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 PARTS DIAGRAM BEFORE ASSEMBLY ...

Page 4: ...helf upside down Attach the casters to bottom shelf with 16 M6x13 screws Note Install each caster into the correct position as shown in the figure below The standard caster non swiveling will only install in one direction Turn bottom shelf right side up Attach door magnets to bottom shelf with 2 M4x10 screws M4X10 screw Qty 2 pcs M6X13 screw Qty 16 pcs M4X10 screw Qty 36 pcs AAA Battery Qty 1 pcs ...

Page 5: ...ket to side panels with 4 M4x10 screws D Note Attach bracket so that magnets are at top Align the holes in the cart support angle bars with holes on bottom shelf and side panels Attach angle bars with 8 M4x10 screws E M4X10 screw Qty 20 pcs M6X13 screw Qty 4 pcs A B C D E 3 Front Doors Remove the 4 M5x15 screws pre assembled to the door handle ends and use them to attach handles to doors See fig A...

Page 6: ...e panels and firebox Attach back rail with 4 M4x10 screws See C M4X10 screw Qty 4 pcs M6X13 screw Qty 4 pcs M6 compression washer Qty 4 pcs A B C 5 Left Side Shelf Attach fascia to left side shelf with 2 M5x10 screws and M5 flat washers Attach Shelf Support Angle Bar to side shelf and fascia with 4 M4x10 screws Hang left side shelf onto the brackets on left side of firebox Attach shelf to firebox ...

Page 7: ... M4x10mm bolts Attach the right shelf to the firebox as follows and as shown below From inside to outside of the firebox with two M6x13mm bolts and two M6 compression washers From outside to inside of the firebox with two M6x13mm bolts Attach the right fascia to the control panel with one M4x10mm bolt A B C D E RIGHT FASCIA SHELF ANGLE BRACKET RIGHT SIDE SHELF M5X10 screw Qty 2 pcs M5 flat washer ...

Page 8: ... the valve outlet See image e 7 b Complete the Side Burner g Attach the bezel to the fascia via the keyholes onto the two exposed screws Tighten the screws to secure the bezel h Push the control knob back onto the side burner valve stem i Re attach the side burner to the side burner shelf with the two previously removed bolts and washers Fit the SIDE BURNER TRIVET into place as shown j Attach the ...

Page 9: ...verfill Protection Device equipped LP tank Fill and leak check before attaching to grill and regulator Place LP tank into hole in bottom shelf with tank collar opening facing to the front as shown Raise tank holder to hold LP tank securely in place When the grill is in the desired location lock the caster brakes this will help the grill stay in place for safe operation CAUTION Failure to install d...

Page 10: ...pply systems resulting from such installation 4 Damage to or failure of this appliance resulting from installation not performed by Nutrichef authorized service agents including installation that was not in accord with electrical gas or plumbing codes 5 Damage to or failure of this appliance including discoloration or surface rust if it is not correctly operated and maintained according to all sup...

Page 11: ...portation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal a...

Page 12: ... 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Damage to the gas train components valve hose regulator can result Connecting Regulator To The LP Tank 1 LP...

Page 13: ...nd Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by Contacting us at support pyleusa com for replacement parts 4 Brush soapy solution onto areas where b...

Page 14: ...r the control panel or the firebox bowl The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier CAUTION Putt...

Page 15: ...while allowing the grill to fully cool If the grill lid is closed during grill cooling condensation may occur on interior grill surfaces and possibly cause them to rust Igniter Check Turn gas off at LP cylinder Press and hold electronic igniter button Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Im...

Page 16: ...n direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Drip Tray and Cup Regularly clean the grease drippings from the Drip Tray and Drip ...

Page 17: ...ush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 5 Wire brush entire outer surface of burner to remove food residue and dirt 6 Clean any blocked ports with a stiff wire such as an open pape...

Page 18: ... Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F...

Page 19: ... Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between igniter and electrode Dead battery Burner s will not light using igniter See Electronic Ignition ELECTRONIC IGNITION No spark no ignition noise No spark some ignition noise Sparks but not at electrode or at full strength See Section I of Electronic Ignition System See Section II ...

Page 20: ...k Item SECTION I No sparks appear at any electrodes when control knob turned to HI no noise can be heard from spark module Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding If no sparks are gene...

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