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Operating Instruction and Documentation 

                                                                                                             UNI-LIFT 4000  

 

 

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•   Fasten set screw and secure it by fastening the security screw. 
•   Drive off vehicle from the lift. 
•   After power is reinstalled, push button ”Lifting” and lift the lift until the access to the valves at 

the cylinders’ bottom is free. 

•   Turn out set screws at the valve located at the bottom of each cylinder to the position they 

have had before. Secure it with the security nut. 
 

After finishing the emergency lowering, all the three set screws must be brought into 
the position they have had before. Otherwise a malfunction of the lift can occur 

 

•   Reinstall covers at the cylinder’ s bottoms and at the command unit.

 

 

Switch off the main switch and lock it. Do not work with the lift until the faulty parts are 
exchanged. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7. Inspection and Maintenance 

 

Before conducting maintenance work, preparations must be made to ensure that 
during maintenance and repair work there is no risk to the safety of people working 
on or around the lift and also that there is no risk of damage to equipment being used 
on or around the lift. 

 

To guarantee the utmost availability and to ensure that the lift remains functional, maintenance 
work contracts are organised between our clients and their local retailers.  
A service must be performed at regular intervals of 3 months through the operator in 
accordance with following service manual. If the lift is in continuous operation or in a dirty 
environment, the maintenance rate must be increased. 
During daily operation the lift must be closely observed to ensure that it is functioning correctly. 
In the case of malfunction or leakage the technical service must be informed. 
 

7.1 Maintenance plan of the lift 

 

Before beginning any maintenance work isolate the power supply. Secure the main 
switch (lock it). Secure the danger area around the automotive lift and secure the lift 
against unintentional lowering. 

 

Maintenance plan 

Period 
 

Clean the piston rod from dirt with air pressure. Check the piston for 
damages. 

min. once in a year 
 
 

Clean and check the stripper of the cylinder. 

min. once in a year 

Clean and lubricate the moving parts of the lift (hinge bolts, sliding 
pieces, sliding surfaces) grease with a multipurpose liquid (e.g.: Auto 
Top 2000 LTD. Agip).  

min. once in a year 

Check the condition of the DU bush bearings. In case of damages 
exchange it. 

min. once in a year 

Check the condition of the white polymer supports. If necessary 
exchange it. 

min. once in a year 

Examine the electrical parts for damages (cables, switches, plugs, 
press buttons, optional: lighting, etc.) 

min. once in a year 

Summary of Contents for UNI-LIFT 4000 MB

Page 1: ...ating Instruction and Documentation Serial number Otto Nu baum GmbH Co KG Korker Strasse 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussba...

Page 2: ...ical diagram drawing 25 3 7 Electrical plug connection 37 3 6 Pneumatic diagram drawing 38 4 Safety regulations 39 5 Operating instructions 40 5 1 Lifting the vehicle 40 5 2 Lowering the vehicle 41 5...

Page 3: ...he Quality Report Q40 2 9 1 under remarks 4 Apply the security check according to the lift documentation and confirm it on the Report P 04 5 Introduce the operating procedures to the operator s of the...

Page 4: ...Operating Instruction and Documentation UNI LIFT 4000 4...

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Page 9: ...Operating Instruction and Documentation UNI LIFT 4000 9...

Page 10: ...liged to allow only those persons complying to the following requirement to work at the unit being well acquainted with the basic regulations concerning labour safety and accident prevention and being...

Page 11: ...ed Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for injuries of persons or things if these injuries are caused by one o...

Page 12: ...ked and the lift was started The installation was effected from the operating authority competent please delete as applicable The safety of the automotive lift was checked from the competent before th...

Page 13: ...arted The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent pe...

Page 14: ...lift They are called experts and competent persons in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to...

Page 15: ...le It s not allowed to install the standard automotive lift in a hazardous location washing bays or wet environment After changes of the construction after essential maintenance work on carrying parts...

Page 16: ...Operating Instruction and Documentation UNI LIFT 4000 16 2 5 Declaration of conformity...

Page 17: ...omer 3 N PE 400V 50 Hz standard version with fuse 16 Ampere Time lag fuse Pay attention to the voltage of your country 3 2 Safety devices 1 Safety ratchets at the main lift and the wheel free lift Saf...

Page 18: ...Operating Instruction and Documentation UNI LIFT 4000 18 3 3 Datasheet...

Page 19: ...Operating Instruction and Documentation UNI LIFT 4000 19...

Page 20: ...Operating Instruction and Documentation UNI LIFT 4000 20 3 4 Sketch of the base plates Observe the inner distance of the platforms See the table of the data sheet EINBAU0680...

Page 21: ...ng Thickness of concrete min 180mm Prepared by customer at the main operating unit power supply 3PH N PE 400V 50Hz fuse 16 Ampere time lag cable diameter 5x 2 5m cable length approx 2m air pressure in...

Page 22: ...Operating Instruction and Documentation UNI LIFT 4000 22...

Page 23: ...Operating Instruction and Documentation UNI LIFT 4000 23 3 4 Hydraulic diagram drawing...

Page 24: ...rol valve 1 9 9802471 0 10 Pressure rcontrol valve 232NSTL02082 0 11 Emergency lowering screw at the main block 9914 M12x020ZN 0 12 screen 0 13 Ball valve 980513 0 14 Pressure switch 15bar DSH000 002...

Page 25: ...Operating Instruction and Documentation UNI LIFT 4000 25 3 5 Electrical diagram drawing...

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Page 37: ...Operating Instruction and Documentation UNI LIFT 4000 37 3 7 Electrical plug connection...

Page 38: ...way valve ratchet wheel free lift 960047 0 4 3 2 way valve passive ratchet 960047 0 6 air pressure control valve 960039 0 7 pressure switch DSP000 001 0 8 3 2 way valve 960047 1 0 Pneumatic cylinder e...

Page 39: ...personnel over the age of 18 years old are to operate this lift Position the polymer supports as described of the vehicle manufacturer under the vehicle Version with wheel free lift The correct posit...

Page 40: ...chapter 4 carefully before working with the lift 5 1 Lifting the vehicle Master side Slave side Oil tank air pressure control valve Cover Non existent Button lifting Button lowering Red Lamp Platform...

Page 41: ...cedure 5 3 Lowering into the ratchet for wheel alignment Before carrying out the wheel alignment procedure the lift must be lowered into the ratchet Raise the lift on the working height Press the butt...

Page 42: ...r normal operating of the automotive lift the vehicle might fall down Lower the lift onto the lowest position Remove the vehicle from the lift Raise the lift approx 500 mm pic 2 Position of the overri...

Page 43: ...e cylinder and the square tube which the ratchets are welded to These distance blocs are not necessary at the master side as the diameter cylinder is larger If the lift does not work properly the reas...

Page 44: ...onto an obstacle with the slave side Push bypass switch located behind the cover at the right side of the command unit see pic 2 Push button Lifting simultaneously until the obstacle can be removed R...

Page 45: ...manually and support them with an appropriate means for example wedge between cylinder and upper part so they cannot engage see pic 4 Raise the passive ratchets at both sides and support them with an...

Page 46: ...the command unit with a hexagon socket screw key see pic 7 Loosen the set screw until the lowering procedure starts With danger close the emergency lowering screw at the operating unit Fasten set scr...

Page 47: ...ts are organised between our clients and their local retailers A service must be performed at regular intervals of 3 months through the operator in accordance with following service manual If the lift...

Page 48: ...erve the RAL Number min once in a year Check the zinc surface and repair it with a suitable tool Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long perio...

Page 49: ...done with the lift the degree of cleanliness of the workshop and location of the lift The degree and amount of dirt is dependent on the season on the weather conditions and the ventilation of the wor...

Page 50: ...the lift is performed by trained technicians of the manufacturer or one of its distribution partners If the operator can provide trained mechanics he or she can install the lift by him or herself The...

Page 51: ...German dowel manufacturer or equivalent dowels of other manufacturer but observe their regulations Before doweling check the concrete floor with quality C20 25 if the concrete floor goes to the top ed...

Page 52: ...If the place of installation shall be changed the new place has to be prepared in according to the regulations of the first installation The changing should be performed in accordance with the followi...

Page 53: ...ine to the Master cylinder from hydraulic unit to master cylinder below Hydraulic hose 2 return line from master cylinder from master cylinder above to T piece Hydraulic hose 3 line to the slave cylin...

Page 54: ...pth a 100 Min anchorage depth b 80 Thickness of concrete c min 160 Diameter of bore d 20 Thickness of the lift pieces e 0 40 Number of dowels 16 Starting torque 70 minimum concrete thickness by using...

Page 55: ...anchorage depth b 80 80 80 Thickness of concrete c min 160 min 160 min 160 Diameter of bore d 20 20 20 Thickness of the lift pieces e 40 65 65 100 100 140 Number of dowels 16 16 16 Starting torque 70...

Page 56: ...tre de l al sage do 15 18 24 Bauteildicke thickness of the lift piece Epaisseur de la pi ce tfix 0 50 0 100 0 100 Anzugsdrehmoment Nm turn ng moment moment d une force MD 40 80 120 Gesamtl nge Total l...

Page 57: ...g vois le plan de fondation actuel Bohrerdurchmesser diameter of bore Diam tre de l al sage do 15 18 18 24 24 Bauteildicke thickness of the lift piece Epaisseur de la pi ce tfix 0 40 0 50 0 100 0 50 0...

Page 58: ...force Tinst 20 40 80 Gesamtl nge mm Total length Longueur totale l 130 150 200 Gewinde Thread fil M 10 12 16 a 4 b 8 c 10 d 12 e 14 f 16 St ckzahl piece number nombre des pi ces g 20 Die Montageanwei...

Page 59: ...on photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Lev...

Page 60: ...lector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Level of the hydraulic o...

Page 61: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Page 62: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Page 63: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Page 64: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Page 65: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Page 66: ...to electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Level of...

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