Nussbaum HL2150.034-7016 Operating Manual Download Page 12

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OPI-POWER LIFT HDL 15000 - HDL 18000-V1.0-EN

2 System master sheet

2.1 Manufacturer

Otto Nussbaum GmbH & Co. KG

Korker Straße 24

D-77694 Kehl-Bodersweier

2.2 Purpose

The lift is a lifting tool for raising vehicles up to a total weight of 15000 lbs (7000 kg) or 18000 lbs (8000 kg) for

normal workshop operation.

The set up of the standard lift is not permitted in explosion endangered work shops and washing halls.

The lift is not set up for moving people.

After construction and significant maintenance changes on load carrying parts the lift must be inspected

afterwards by a specialist who approves the changes.

2.3 Changes to the design / construction

Inspections by a technical expert are required before recommissioning (date, type of change, technical

expert signature).

______________________________________________________________________________________________________

Name, address of technical expert

_________________________________________________ _________________________________________________

Location, date

Technical expert signature

2.4 Changing the assembly location

Inspections by a technical expert are required before recommissioning (date, type of change, specialist

signature).

______________________________________________________________________________________________________

Name, address of technical expert

_________________________________________________ _________________________________________________

Location, date

Signature of Technical Expert of Safety inspections

Summary of Contents for HL2150.034-7016

Page 1: ...ER LIFT HDL 15000 POWER LIFT HDL 18000 Serial No Made in Germany Operating manual Inspection book including spare parts list Version USA Manual date 13 01 2020 OPI POWER LIFT HDL 15000 HDL 18000 V1 0...

Page 2: ...2 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 3: ...4 Hydraulic plan per lift column 17 3 5 Pneumatic plan 18 3 6 Electrical circuit diagram 19 4 Installation 37 5 Operating manual 37 5 1 Lifting the vehicle 37 5 2 Lowering the vehicle 38 5 3 Travel m...

Page 4: ......

Page 5: ...0 1 safety manual AL ST 17 ANSI ALOIM 2008 R2013 Amer ican National Standard for Automotive Lifts Safety Requirement for Operation Inspection and Main tenance ALI WL Series ALI Uniform Warning Label D...

Page 6: ...all arms The Lift must not be installed in a hazardous loca tion or in washing bays The Lift must be checked by a service technician after initial installation and after repairs or chang es have been...

Page 7: ...urned off and secured and the operating lever is additionally secured against unauthorised use Save these instructions 1 6 Safety devices Nussbaum has designed several saftety features into each Lift...

Page 8: ...by trained operator only Authorized personnel only in lift area CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Use vehicle manufacturer s lift points Always use safety stands when removing or instal...

Page 9: ...leave the completed forms in the inspection book The lift master forms must record changes to the construction or changes to set up location 1 9 Set up and test the lift Safety relevant work on the l...

Page 10: ...tion e g plug to on site power supply An on site electrical connection between the lift and the power supply is to be done by a qualified electrician see details in the electrical plan The operating c...

Page 11: ...______________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _____...

Page 12: ...pert signature ______________________________________________________________________________________________________ __________________________________________________________________________________...

Page 13: ...x 3700 psi Oil volume approx 4 5 GAL Noise level LPA 70 dB on site connection 1 N PE 230 V 60 Hz with 16 Amp slow blow fuse according to VDI Regulations Noise level LPA 70 dB on site connection 1 N PE...

Page 14: ...1 2 1 6 5 3 2 2 8 1 1 8 1 0 3 3 5 1 9 4 9 2 0 6 7 9 2 5 2 4 2 1 2 9 5 3 1 0 2 4 1 0 2 4 t 1 18 6 5 f o u n d a t i o n Anschlussarmierung vorsehen provide armouring 1 4 0 5 5 1 2 7 5 6 6 4 9 m a x 8...

Page 15: ...5 3 2 2 8 1 1 8 1 0 3 3 5 1 9 4 9 2 0 6 7 9 2 5 2 4 2 1 2 9 5 3 1 0 2 4 1 0 2 4 t 1 18 6 5 f o u n d a t i o n Anschlussarmierung vorsehen provide armouring 1 4 0 5 5 1 2 7 5 6 6 4 9 m a x 8 4 6 5 2 B...

Page 16: ...PI POWER LIFT HDL 15000 HDL 18000 V1 0 EN Clearance around the lift 2 0 20 2 0 20 recommended clearance around the lift 6 recommended clearance above the lift if there is no specification in the datas...

Page 17: ...06DA 13B 0240S 30 bar 1 7 1 4 1 5 1 6 2 1 2 2 M P T 0 1 SPX 240 POWER UNIT 1 0 99 540 11 00 5 BLOCK COMPLETE 1 1 158502 2 2 WAY VALVE 1 2 158503 2 2 WAY VALVE 1 3 155211 PRESSURE RELIEF VALVE 1 4 1300...

Page 18: ...n Datum V01 041214 2 1 3 1 0 1 0 1 0 1 0 0 2 0 1 St ckliste 0 1 Druckluftanschluss 6 10 bar air pressure 0 2 Pneumatikventil 960047 valve Spule 960049 coil 1 0 Zylinder kpl 265HDL28220 cylinder 0 1 AI...

Page 19: ...the best of our knowledge No warranty for the correctness of provided circuit diagrams and switch documents is given This is par ticularly relevant for switches that were completed by us according to...

Page 20: ...20 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 21: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 21...

Page 22: ...22 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 23: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 23...

Page 24: ...24 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 25: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 25...

Page 26: ...26 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 27: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 27...

Page 28: ...28 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 29: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 29...

Page 30: ...30 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 31: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 31...

Page 32: ...32 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN...

Page 33: ...MS60BL 5 55ND1 5 HDD 16MS60BL 5 55ND1 5 NUSSBAUM 990658 6 1 14 B2 1 HALL ELEMENT SWITCH HDD 16MS60BL 5 55ND1 5 HDD 16MS60BL 5 55ND1 5 NUSSBAUM 990658 6 2 15 F1 1 SAFETY CLAMP ISOLATOR 5 20 MM 0115657...

Page 34: ...FLAT OR BUTTON PLATE M22 M22 D X MOELLER 990130 8 1 43 S1 1 BUTTON PLATE ARROW M22 M22 XD S X7 MOELLER 990131 8 1 44 S1 1 FASTENING ADAPTER M22 M22 A MOELLER 990965 8 1 45 S1 2 CONTACT ELEMENT 1S M22...

Page 35: ...1 BLOCKING DIODE BYV 28 100 1000 V 3 A CONRAD ELEKTRONIK 940042 6 1 76 WG2 1 CONTROL LINE WITH NUM WIRES 14G1 0 PVC JZ KABEL W CHTER GMBH CO KG 991303 5 7 77 X1 16 GROUNDING CLAMP 16518822 ENTRELEC EN...

Page 36: ...35 4 6 96 XM2 1 POWER CABLE 6000 MM 232SL03310 NUSSBAUM 232SL03310 4 6 97 YL1 1 VALVE PLUG BOSCH SMALL FOR PNEUMATICS 1834 484 051 BOSCH GMBH 980600 7 9 98 YP1 1 VALVE PLUG C182 9 N21 BLACK KA132000B9...

Page 37: ...g parts list POS ITEM NAMES ITEM CODES QUANTITY LOCATION 1 COLUMN MASTER WITH LIFTING CARRIAGE AND LIFTING ARMS 1 BOX 2 COLUMN SLAVE WITH LIFTING CARRIAGE AND LIFTING ARMS 1 BOX 3 RISER 232SL05070 2 B...

Page 38: ...wering to the low est position an acoustic warning signal can be heard The lowering process must be continuously ob served Once the lifting arms have reached the detect able lowest position swivel the...

Page 39: ...T HDL 15000 HDL 18000 V1 0 EN 39 5 4 1 Axle controller ASC2010 Settings Jumper settings 39 1 43 45 42 44 5 6 9 22 23 24 25 26 10 11 12 13 14 15 16 17 18 19 20 21 8 27 28 29 33 35 37 30 31 32 34 36 41...

Page 40: ...01 64 PIN CONNECTOR STRIP 40 K700 RELAY CPU MONITORING 41 K500 RELAY PIC MONITORING 42 LED PWM 1 43 LED PWM 2 44 LED PWM 3 45 LED PWM 4 Designator JP1100 Purpose Programming mode See description Progr...

Page 41: ...tri cal systems are prohibited Work on electrical systems may only be done by electricians Problem Motor does not start possible causes Repair no power supply Check the power supply The main switch is...

Page 42: ...lift the lower lift rails After balancing the lift rail a reset must be done as follows Set all DIP switches to the off position DIP switch 5 in the on position Push the button until the lift both lif...

Page 43: ...Figure 7 The cover of the mini measurement connection and the tank cover must be loosened Unscrew the corresponding mini measurement hydraulic line approx 500 mm long available from your dealer and gu...

Page 44: ...itch 5 remains in the on position l Repeat steps d to h m Afterwards place the DIP switch 7 to the off position DIP switch 5 remains in the on position n Only 3 light diodes are permanently lit on the...

Page 45: ...ty stickers and warning information are to be cleaned and exchanged if damaged Daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 Lift owner employer Check the foot bumper for condition and function Ex change...

Page 46: ...rews may not be completely tightened otherwise the ease of run ning of the Mini Max mechanism is no longer guar anteed 3 Clean and spray this frictional surface Penetrating oil similar to Top 2000 fro...

Page 47: ...on Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel Check the paint Check the powder coating and improve if required Damage by external influences is to be treated im mediately af...

Page 48: ...tions and maintenance The oil is used if it has a milky colour or if the hydraulic oil smells unpleasantly To change oil lower the lift is to its lowest position then suction the oil out of the oil co...

Page 49: ...eandering of the mounting fixture The lifetime has been exceeded Repair of the hose line using the implemented hose mounting fixture is not permitted Extending the replacement intervals given in the g...

Page 50: ...with 16 ampere fuses The con nection point is located on the operating boxes To protect the electrical cable all cable conduits are to be fitted with cable sleeves or flexible plas tic pipes 8 1 1 Set...

Page 51: ...st factory trained assembler then he can also do the safety inspection If the set up is done by the operating company then a specialist must be tasked with the safety inspection The specialist confirm...

Page 52: ...C20 25 B25 normal reinforcement1 Number of anchors pc Depending on the lift type Torque of the anchors 115 Nm Min concrete thickness when using the above mentioned anchor otherwise follow the details...

Page 53: ...ncrete quality Min C20 25 normal reinforcement1 Number of anchors pc depending on the lift type Torque of the anchors 115 Nm 115 Nm Min concrete thickness when using the above mentioned anchor otherwi...

Page 54: ...7 drilling depth mm td 255 min anchorage depth mm hef 125 thickness of concrete mm c see current founda tion diagram draw ing diameter of bore mm d0 24 thickness of the lift piece mm tfix 0 100 turn n...

Page 55: ...r plate lx x ly x t 850 0 mm x 525 0 mm x 30 0 mm Ground Cracked concrete C20 25 fc cube 25 00 N mm2 h 226 0 mm Temp 24 C max 40 C Installation Drilled hole hammer drilled dry Reinforcement No reinfor...

Page 56: ...safety inspection form i Single and regular safety inspections must be done by a specialist It is recommended to do maintenance at the same time i After a change in construction for example changing...

Page 57: ...______________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston r...

Page 58: ...____________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rod...

Page 59: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 60: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 61: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 62: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 63: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 64: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 65: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 66: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 67: ...__________________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods...

Page 68: ...______________________ Fastening screw torque ________________________________ Fastening anchor torque ________________________________ Unit condition ________________________________ Piston rods surf...

Page 69: ......

Page 70: ......

Page 71: ...Made in Germany POWER LIFT HDL 15000 POWER LIFT HDL 18000 Made in Germany Spare parts list...

Page 72: ...2 9125_1 A8_4 WASHER 13 93901 L8A G1_4 STRAIGHT SCREW IN SOCKET 14 93901 L6A G1_8 SUPPORTS 15 9912 M5X10 CYLINDER SCREW 16 9912 M8X16 CYLINDER SCREW 17 9912 M8X20 CYLINDER SCREW 18 ELEKTROKASTEN 19 26...

Page 73: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 73 Cylinder assy 265HDL22000_1 27 03 2004...

Page 74: ...74 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN SPX Unit USA...

Page 75: ...ting Assembly 265HDL01750_1 01 07 19 1 99 540 11 00 5 CONTROL BLOCK WHEEL GRIPPER 2 91125_1 A8_4 WASHER 3 93901 L8A G1_4 STRAIGHT SCREW IN SOCKET 4 93901 L10A G4_4 SUPPORTS 5 265HDL01754 BLOCK HOLDER...

Page 76: ...2 265HDL06403 LIFT RAILS 3 250TSAPH28000 LIFTING ARM FIXTURE COMPLETE 4 RO12X1K5X52 5 9S933M24X80 9S933M24X80 6 265HDL06432 COVER 7 265HDL06436 FASTENING BRACKET 8 265HDL06442 SPACER BAR 9 RO12X1K5X4...

Page 77: ...OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN 77 Hood 265HDL01032 15 03 2004...

Page 78: ...omplete 250TSAPH28000_1 24 07 2003 3 7 6 5 1 4 2 1 250TSAPH28079 BOLTS ASSY 2 250TSAPH28001 LIFTING ARM 3 250TSAPH28002 LIFTING ARM 4 9912 M5X30 CYLINDER SCREW 5 250TSAPH08084 BOLT RETAINER 6 250TSAPH...

Page 79: ...ing arm fixture complete 280HDL08000_1 08 06 2005 3 6 5 1 4 2 1 280HDL08079 BOLTS ASSY 2 280HDL08001 LIFTING ARM 1 3 280HDL08002 LIFTING ARM 2 4 250TSAPH08084 BOLT RETAINER 5 280HDL08094 LIFTINGARMFIX...

Page 80: ...rdache Court Gastonia NC 28052 www nussbaum usa com E Mail warranty nussbaum usa com Fax 1 704 864 2476 Service Hotline International 49180 5288911 OPI POWER LIFT HDL 15000 HDL 18000 V1 0 EN_012020 Ar...

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