NuAire XBOXER R4-RAC-L Installation, Operating And Maintenance Instructions Download Page 9

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Isolation - Before commencing work make sure that the unit and

Nuaire control are electrically isolated from the mains supply.

Warning - Inverter Speed Control

An Inverter is used to provide speed control. When the fan is 

isolated, allow 5 minutes for the capacitors in the inverter to 

discharge before commencing any work on the unit.

17. 06. 15. Leaflet Number 671424

Installation, Operating and Maintenance Instructions

XBOXER Run Around Coil

5.7 Electrical – Ecosmart Units

Commissioning panel - Using the Test button

The panel is located within the control enclosure – one for each

fan.

The test button allows the fan within the unit to be checked for

correct operation. If the fan is running already, press the button

once to stop the fan, press again to switch on the fan.

Note that the fan will return to normal operation after 

30 seconds.

LED Indication 

PWR GREEN:

Power on & OK,

Standby LED

on when fan is not running.

Fan 1 GREEN:

Fan 1 is running, RED: Fan 1 faulty.

Fan 2 GREEN

: Fan 2 is running, RED: Fan 2 faulty.

Heating* GREEN:

Heating selected

Cooling* GREEN:

Cooling selected

Fault:

LED on when a fault is present on unit.

Frost* RED:

Frost condition exists

Tx LED

on when the controller is transmitting data.

Rx LED

on when the controller is receiving data.

* Note that this control panel is common to all the Nuaire

Ecosmart products and may have indicators for functions 

that are not available in individual units – however, the unused

indicators will not be illuminated.

5.8 Settings

Setting the maximum air flow

i) Ensure the power supply is switched off and that a linkwire is

connected from the supply L to the SL terminal. Unplug all items

connected to the ‘Net‘ connectors.

ii) Switch on the power supply.

iii) Wait for the fan to complete its self-test operation.

Measure the airflow using standard commissioning instruments at

a suitable point in the ductwork.

If adjustment is required, rotate the pot marked ‘MAX’ to obtain

the desired airflow. Remove the link wire if not required.

Setting the minimum/trickle airflow rate

(Nominally 40% for S6 units and 20% for all others as 

standard).

i) Repeat the same procedure as for maximum airflow above but

without the link wire between supply L and SL terminal.

Ensure the trickle switch is in the ‘ON’ position. Adjustment must

be made on the pot marked ‘Min’.

ii) Note that the minimum setting (nominally 40%) must be below

the maximum setting, otherwise the minimum setting will be auto-

matically set to be the same as the maximum.

iii) The minimum speed set is the trickle speed at which the fan

operates.

Note: The working adjustment of the fan speed by user control

and sensors, ranges between the minimum and maximum set

points.

Note :- Where third party controls are specified and fitted, ref-

erence should be made to the control specification and operat-

ing instructions.

It is the installer’s responsibility to ensure that such controls

are suitable for operation with the Nuaire equipment.

Nuaire will accept no liability for equipment damage resulting

from incompatible controls.

Mechanical

i) Wet systems require the setting of the coil bypass balancing

valve, set using general commissioning procedures - refer to the

specified design flow duties and any documentation attached to

the valve.

6.0 Maintenance

It is recommended that PPE is always used during the maintenance

of Air Handling Equipment – gloves, eye shields and respiratory

mask.

In some Ecosmart units and in some third party controls, variable

speed drives (inverters) are used to provide fan speed control.

After the fan is isolated, allow at least 5 minutes for the capacitors

in the inverter to discharge before commencing any work on the

unit.

6.1 Dampers

At regular intervals check that the blades move freely.

6.2 Filters

Disposable filters should be changed when fully dust laden.

Washable filters should be removed when fully dust laden and

washed in mild detergent, flushed with clean water and allowed to

dry before replacing.

Carbon filters should be replaced once carbon activation is

exhausted.

Inclined gauge manometers, where fitted, should be checked for

fluid level.

6.3 Heating and Cooling Coils

Coils should have their finned surface examined for accumulation

of dirt, lint and biological contaminants or similar.  If necessary,

wash down affected areas with a mild detergent solution and 

a soft brush.  Care should be taken not to damage the finned 

surface, and any cleaning fluids should be rinsed away with water.

A compressed air line may be used to blow out any solids between

fins.  Do not probe the coil fin block with metal objects as damage

may cause leaks.

Drain lines should be checked to ensure that they are unobstructed

and free draining.  Traps should be checked that they are fully

primed and functioning.

Drain pans should be flushed out periodically to remove 

contamination.

Note: The unit application may require particular attention to

this item – Check with Building Management personnel for

details.

MIN 

=  Minimum speed adjustment

MAX 

=  Maximum speed adjustment

SL   

Run on 

=  Switched Live Run-On  

 

    Timer adjustment

TRICKLE  =  Selects trickle running:   

 

    0 = off,  1 = selected

TEST 

=  Test button

 

LED indicators

Min         Max     SL run on

Trickle                        Test

0        1

Pwr

Standby

Fan 1

Fan 2

Heating

Cooling

Fault

Frost

Tx

Rx

Ecosmart

C

o

n

n

e

c

t

o

r

Figure 21. 

Summary of Contents for XBOXER R4-RAC-L

Page 1: ...f CW or DX modules are included add 600mm to overall length Nuaire Limited Western Industrial Estate Caerphilly United Kingdom CF83 1NA T 029 2085 8400 F 029 2085 8444 E info nuaire co uk W www nuaire co uk 1 17 06 15 Leaflet Number 671424 AHU with Heat Recovery section and direct drive AC motor technology Figure 2 Model shown R4 6 RAC N No heater Includes Ecosmart control Figure 1 Model shown R4 ...

Page 2: ... unit castings Where channels and or support frames are bolted to the underside of the unit casing slings or fork lift arms should be positioned to locate in the apertures in the channels If Lifting Eyes have been supplied fitted it is recommended that they are used Figure 5 Lifting 2 3 Storage The equipment must be stored in a dry internal location Ductwork connection apertures shall be sealed ag...

Page 3: ...d together All necessary self drilling screws and sealant are supplied with each unit and are normally bagged and located within the fan section The equipment must not be exposed to the weather in an un assembled or partially assembled state All ductwork sealing and assembly work must be completed before the unit can be considered weather proof Pipe work connections to heating and or cooling coils...

Page 4: ... DOL STARTING 4kW and above 400V 3 phase 50Hz supply U1 V1 W1 W2 U2 V2 L1 L2 L3 Three Phase Figure 10 Note by special order Refers only to Inverters supplied by Nuaire L1 L2 L3 L1 L L2 N L3 PE W V U 400V 3 phase 50Hz supply 3 Phase only INVERTER SPEED CONTROL Connections to motor 3 Phase input Motor 3 phase Notes Total length of motor leads should not exceed 50 metres If a screened motor cable is ...

Page 5: ... inverter are made at the factory 1 3 5 2 4 6 U V W CONTACTER A1 A2 13 14 W1 V1 U1 W2 V2 U2 Fan 1 Fan 2 W1 V1 U1 W2 V2 U2 Motors 4kW and above L3 N L2 L1 L3 N L2 L1 Mains supply connections 400V 3 phase 50 Hz Neutral FAUL RUN N L SL DP CL N RET Remove this link wire if 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Min Max SL run on Trickle Test 0 1 Pwr Standby F...

Page 6: ...rter are made at the factory 1 3 5 2 4 6 U V W CONTACTER A1 A2 13 14 W1 V1 U1 W2 V2 U2 Fan 1 Fan 2 W1 V1 U1 W2 V2 U2 Motors 4kW and above L3 N L2 L1 L3 N L2 L1 Mains supply connections 400V 3 phase 50 Hz Neutral FAUL RUN N L SL DP CL N RET Remove this link wire if 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Min Max SL run on Trickle Test 0 1 Pwr Standby Fan 1 ...

Page 7: ...cable installation A 4 core SELV data cable is used to connect devices Do not run data cable in the same conduit as the mains cables and ensure there is a 50mm separation between the data cable and other cables The maximum cable run between any two devices is 300m when it is installed in accordance with the instructions Please note that the total data cable length used in any system must be less t...

Page 8: ...itted between the suction header connection and the equalising line The recommendations of the TE valve manufacturer should be referred to when locating the phial and adjusting the superheat In all cases settings should be in accordance with the recommendations of the manufacturer of the refrigeration equipment All cooling coil drains must be connected to the sloping drain with a correctly sized t...

Page 9: ... the fan operates Note The working adjustment of the fan speed by user control and sensors ranges between the minimum and maximum set points Note Where third party controls are specified and fitted ref erence should be made to the control specification and operat ing instructions It is the installer s responsibility to ensure that such controls are suitable for operation with the Nuaire equipment ...

Page 10: ...nd brush sealants are all available as spare parts Checking drive belt tension To check the correct tension of a drive belt apply a force at right angles to the centre of the belt span sufficient to deflect the belt 16mm for every metre of span length The force required to deflect the V belt should be from 0 5kg to 0 8kg Changing a drive belt To replace a belt remove the two bolts from the motor m...

Page 11: ...ls or by fixed installation detail eg ducting then guarding to the appropriate standard must be fitted 5 2 The electrical installation of the equipment must comply with the requirements of the relevant local electrical safety regulations 5 3 For EMC all control and sensor cables should not be placed within 50mm or on the same metal cable tray as 230V switched live lighting or power cables and any ...

Page 12: ... Number 671424 Installation Operating and Maintenance Instructions XBOXER Run Around Coil Western Industrial Estate Caerphilly United Kingdom CF83 1NA T 029 2085 8400 F 029 2085 8444 E info nuaire co uk W www nuaire co uk ...

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