NuAire XBOXER R4-RAC-L Installation, Operating And Maintenance Instructions Download Page 7

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17. 06. 15. Leaflet Number 671424

Installation, Operating and Maintenance Instructions

XBOXER Run Around Coil

Wiring (continued)

The electrical wiring must be carried out by a competent person

and the unit must be provided with means of local isolation (by

others) for maintenance purposes. 

A suitable isolator is available from Nuaire as a separate option.

Connections 

a) Mains connections

Mains cables should be suitably sized and terminated at 

terminals shown on the appropriate diagram.

b) Control connections

T

he facilities described below are provided, but may not be relevant

to your installation – refer to project documentation.

Net

- the 4 IDC plug-in connectors are provided for the connection

of compatible sensors, manual controls and for linking the fans

together under a common control. If more than 4 connections are

required, the junction box (product code ES-JB) should be used

(see data cable installation).

c) Switched Live (SL) terminal

A signal of 100 - 230V a.c. will activate the fan from either its off

state or trickle state (see setting to work-trickle switch).

When the SL is disconnected the fan will over-run (see setting to

work-timer adjustment).

Do not take this signal from an isolating transformer. 

d) Damper connections

OP

230V 50Hz 1A max supply to open the damper

CL

230V 50Hz 1A max supply to close the damper

N

Neutral supply to damper

RET 

-

230V ac return signal from the damper limit switch 

indicates the damper has reached its operating position. 

If the return signal is not present, the fan will wait for 1 minute

before starting. 

Note: If a damper is not fitted, connect a link wire from OP to RET.

This will cancel the delay.

e) Volt Free Relay Contacts

Note that the volt free contacts are not fused.  If these are used to

power any external equipment, the installer must provide adequate

fusing or other protection. 

These contacts are rated at 5A resistive, 0.5A inductive.

Run connections

- These contacts are closed when the fan is 

running.

Fault connections

- No fault = the contacts are closed.

Fault

= the contacts are opened.

Heat demand - 

contacts closed when heating is selected.

Cooling demand - 

contacts close when cooling selected. 

Do not use this contact to switch compressors directly.

Frost alarm - 

contacts close when air off temperature is 4

0

C or

below. Fan shuts down, valve opens and the heat demand contacts

activated.

DX1

- contacts close when stage 1 of DX coil selected.

DX2

- contacts close when stage 2 of DX coil selected.

f) Data cable installation

A 4-core SELV data cable is used to connect devices. 

Do not run data cable in the same conduit as the mains cables and

ensure there is a 50mm separation between the data cable and

other cables. The maximum cable run between any two devices is

300m when it is installed in accordance with the instructions.

Please note that the total data cable length used in any system

must be less than 1000m. Keep the number of cable joints to a

minimum to ensure the best data transmission efficiency

between devices.

g) Maximum number of devices

The maximum number of devices (including fans) that can be 

connected together via the cable is 32, irrespective of their functions.

h) Other low voltage cables

Keep the cable run as short as possible, less than 50 metres.

j) BMS input signals

The BMS connection is made with a plug-in connector via the 

socket (See figure 20). To ensure the connection is made only by

suitably qualified and authorised personnel the plug is not 

supplied. 

It is available from R S Components, Part No. 403-875 or Farnell,

Part No. 963-021.

Reversal of the BMS connection 

will damage the control.

Figure 15. 

‘Net’ connection for

Ecosmart devices.

Figure 16.

 

 

  

 

     

N

 

E

L

S

L

  

Remove link if switched live signal,  

an enabler or BMS signal is connected

 

 

 

 

 

 

 

   

   

 

 

Mains connection 

230V 50Hz 1 phase

 

 

  

 

RUN     FAULT

 

  

 

   

 

 

  

 

 

 

 

 

 

 

 

 

Run signal

Fault signal

C

 

 

   

   

 

 

 

 

 

   

Figure 17a. Drive open/

Spring close.

Figure 18.

All wiring is 1Ph 230V 50Hz

230V 

motor

S4

2

S6

1

OP      CL        N       RET

All wiring is 1Ph 230V 50Hz

230V 

motor

OP      CL        N       RET

White      

Brown      

Blue     

A fan starting  

delay of 1 minute  

is imposed to  

enable the damper  

to open.  

To override the  

delay fit a link here

A fan starting  

delay of 1 minute  

is imposed to  

enable the damper  

to open.  

To override the  

delay fit a link here

Figure 17b. Drive open/

Drive close. 

Cooling  

demand  

signal

Frost 

alarm  

signal

Signal for  

DX1 coil 

if fitted

Signal for  

DX2 coil 

if fitted

Connect to inlet  

sensor after unit  

is assembled

Outlet  

sensor

Inlet  

sensor

Figure 19. 

 

 

   

      

    

 

 

 

 

Where units are supplied in modular sections, sizes 6 to 10 it will

also be necessary to install data cable (supplied) between Ecosmart

controls and from Ecosmart sensors and heat exchanger etc. 

Some ancillary items (e.g. motorized dampers, Frost Coils) may 

also require mains rated and data cable connections.

Where units form part of a larger system it will be necessary to

install and connect mains wiring between controls and devices 

such as heat exchangers and motorised dampers - refer to the 

relevant section of this document.

Where units are supplied in modular sections it will also be 

necessary to install and connect mains wiring 

between sensors and actuators and the main control location. 

Summary of Contents for XBOXER R4-RAC-L

Page 1: ...f CW or DX modules are included add 600mm to overall length Nuaire Limited Western Industrial Estate Caerphilly United Kingdom CF83 1NA T 029 2085 8400 F 029 2085 8444 E info nuaire co uk W www nuaire co uk 1 17 06 15 Leaflet Number 671424 AHU with Heat Recovery section and direct drive AC motor technology Figure 2 Model shown R4 6 RAC N No heater Includes Ecosmart control Figure 1 Model shown R4 ...

Page 2: ... unit castings Where channels and or support frames are bolted to the underside of the unit casing slings or fork lift arms should be positioned to locate in the apertures in the channels If Lifting Eyes have been supplied fitted it is recommended that they are used Figure 5 Lifting 2 3 Storage The equipment must be stored in a dry internal location Ductwork connection apertures shall be sealed ag...

Page 3: ...d together All necessary self drilling screws and sealant are supplied with each unit and are normally bagged and located within the fan section The equipment must not be exposed to the weather in an un assembled or partially assembled state All ductwork sealing and assembly work must be completed before the unit can be considered weather proof Pipe work connections to heating and or cooling coils...

Page 4: ... DOL STARTING 4kW and above 400V 3 phase 50Hz supply U1 V1 W1 W2 U2 V2 L1 L2 L3 Three Phase Figure 10 Note by special order Refers only to Inverters supplied by Nuaire L1 L2 L3 L1 L L2 N L3 PE W V U 400V 3 phase 50Hz supply 3 Phase only INVERTER SPEED CONTROL Connections to motor 3 Phase input Motor 3 phase Notes Total length of motor leads should not exceed 50 metres If a screened motor cable is ...

Page 5: ... inverter are made at the factory 1 3 5 2 4 6 U V W CONTACTER A1 A2 13 14 W1 V1 U1 W2 V2 U2 Fan 1 Fan 2 W1 V1 U1 W2 V2 U2 Motors 4kW and above L3 N L2 L1 L3 N L2 L1 Mains supply connections 400V 3 phase 50 Hz Neutral FAUL RUN N L SL DP CL N RET Remove this link wire if 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Min Max SL run on Trickle Test 0 1 Pwr Standby F...

Page 6: ...rter are made at the factory 1 3 5 2 4 6 U V W CONTACTER A1 A2 13 14 W1 V1 U1 W2 V2 U2 Fan 1 Fan 2 W1 V1 U1 W2 V2 U2 Motors 4kW and above L3 N L2 L1 L3 N L2 L1 Mains supply connections 400V 3 phase 50 Hz Neutral FAUL RUN N L SL DP CL N RET Remove this link wire if 1 a switched live signal is connected 2 A ES PIR ES TC or BMS signal is connected Min Max SL run on Trickle Test 0 1 Pwr Standby Fan 1 ...

Page 7: ...cable installation A 4 core SELV data cable is used to connect devices Do not run data cable in the same conduit as the mains cables and ensure there is a 50mm separation between the data cable and other cables The maximum cable run between any two devices is 300m when it is installed in accordance with the instructions Please note that the total data cable length used in any system must be less t...

Page 8: ...itted between the suction header connection and the equalising line The recommendations of the TE valve manufacturer should be referred to when locating the phial and adjusting the superheat In all cases settings should be in accordance with the recommendations of the manufacturer of the refrigeration equipment All cooling coil drains must be connected to the sloping drain with a correctly sized t...

Page 9: ... the fan operates Note The working adjustment of the fan speed by user control and sensors ranges between the minimum and maximum set points Note Where third party controls are specified and fitted ref erence should be made to the control specification and operat ing instructions It is the installer s responsibility to ensure that such controls are suitable for operation with the Nuaire equipment ...

Page 10: ...nd brush sealants are all available as spare parts Checking drive belt tension To check the correct tension of a drive belt apply a force at right angles to the centre of the belt span sufficient to deflect the belt 16mm for every metre of span length The force required to deflect the V belt should be from 0 5kg to 0 8kg Changing a drive belt To replace a belt remove the two bolts from the motor m...

Page 11: ...ls or by fixed installation detail eg ducting then guarding to the appropriate standard must be fitted 5 2 The electrical installation of the equipment must comply with the requirements of the relevant local electrical safety regulations 5 3 For EMC all control and sensor cables should not be placed within 50mm or on the same metal cable tray as 230V switched live lighting or power cables and any ...

Page 12: ... Number 671424 Installation Operating and Maintenance Instructions XBOXER Run Around Coil Western Industrial Estate Caerphilly United Kingdom CF83 1NA T 029 2085 8400 F 029 2085 8444 E info nuaire co uk W www nuaire co uk ...

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