NuAire XBC75-V Series Installation Manual Download Page 7

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21. 01. 21. Document Number  671661

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

XBC 75 & 85 (ES / BC Control) 

Installation Manual

5.0 ACCESS CONCEPTS

In this product range, several unique concepts have been 
implemented with a view to simplifying the installation design.

Isolate before removing any panels 

The unit must be installed with at least 650mm clearance from a 
wall / barrier. With this absolute minimum clearance, the unit may 
be connected to the power supply and control connection.  
1000mm clearance is required to remove the LPHW coil and 
electric heater.

With this clearance, unit filters may be changed, and the fans 
coils, heat exchanger and condensate tray may be inspected and 
cleaned if necessary.

The LPHW and Electrical heater settings, coil bleed and drain, and 
all other control adjustments are similarly accessible.

Side access, where possible, is preferred in all cases in terms of safe 
working access to the equipment under the CDM regulations.

Note however, that access in the situation is difficult and 
additional time should be allocated. For convenience it is preferred 
that wherever possible, this minimum access provision is not 
adopted, and it is recommended that a minimum of around 
600mm clearance (as stated in ADF 2010) is allowed. 

Where these arrangements are not suitable, the Consultant’s 
and Contractor’s project specific requirements will always be 
accommodated where possible.

5.1 Horizontal Units (e.g. XBC75-H, XBC85-H)

 

Horizontal Unit Access

Access covers on both sides of the fan unit

Control cover

Horizontal Unit Overview With Lid Removed Showing Air Paths

Intake

Extract 
from room

Exhaust

Supply 
to room

G4 Filter

Counterflow 
Heat Exchanger

8mm outside dia. 
condensate drain. 
Condensate pump 
fitted as standard 
with alarm facility

Control

LPHW or Electric Heater Battery

5.2 Vertical Units (e.g. XBC75-V, XBC85-V)

 

Vertical Unit Access

All access panels 
are located on one 
side of the fan unit

Note: Unit must be isolated before panels are removed.

Vertical Unit Overview With Lid Removed Showing Air Paths

Side View

Internal control 
panel

Intake

Supply

Extract

Discharge

End View

G4 Panel Filter access

Slide out fans

LPHW or Electric 
Heater Battery

Base Frame 
(76mm High)

8mm outside dia. condensate drain. 
Condensate pump fitted as standard 
with alarm facility.

6.0 MECHANICAL INSTALLATION

Installation must be completed by competent persons, in accordance 
with good industry practice and should conform to all governing and 
statutory bodies i.e. IEE, CIBSE, etc.

The unit will be labelled with the direction of air flow. The direction 
convention must be observed during installation.

The unit may only be operated in its intended horizontal 
installation plane. The unit MUST be fully levelled during 
installation (this is essential to ensure that condensate drains 
correctly).

The units are heavy, and should be mounted using suitable methods 
of support. The supporting structure must be assessed for structural 
suitability.

If these units are being fitted into a ceiling void a suitable support 
structure must be provided under each unit, the base frame provided is 

NOT suitable

 for this purpose.

LPHW Coils, if fitted, are tested during manufacture to 16 Bar (using 
dry compressed air). Coil and valve assemblies are similarly tested to 10 
Bar. Operation of standard equipment is rated at PN6, if the intended 
system requires higher operating pressures; please contact the Nuaire 
Technical department for advice.

Electrical connections to the unit shall be made in accordance with the 
appropriate product; and installation wiring diagrams, and shall use 
appropriately sized and rated cables.

Only the prepared apertures in the unit casing may be used for cable 
entry. Do not drill or cut the unit casing for this purpose. Cable access 
points are provided at the ends of the control enclosure.

Summary of Contents for XBC75-V Series

Page 1: ...TATING PARTS This unit contains fast moving rotational parts which may start automatically It is the sole responsibility of the installer to adequately guard these components REFER TO INSTRUCTION MANU...

Page 2: ...5 Attenuator Length 900 900mm 6 Unit Roof No Suffix Standard Unit No Roof WP Twin Pitched Roof Factory Fitted 3 0 DELIVERY 3 1 Receiving Equipment All equipment is inspected prior to despatch and lea...

Page 3: ...nit Dimensions mm and Weights kg Unit Code Unit Dimensions mm Control Dimensions mm Unit Weights Packed Weights A B C J K M E F G kg kg XBC75 H 2800 2126 876 940 740 940 250 730 800 720 902 XBC85 H 28...

Page 4: ...Horizontal XBC75 Units 2000 1001 600 117 4 3 4 Dampers Ref No XBC Ancillary Code Description Dimensions mm Weight kg Width Height Length 4 XBC75 H MD24V Motorised dampers 24V for Horizontal XBC75 Eco...

Page 5: ...ns mm and Weights kg Unit Code Unit Dimensions mm Control Dimensions mm Unit Weights Packed Weights A B C J F H W D kg kg XBC75 H 2500 954 1416 610 894 60 954 2500 630 730 XBC85 H 3000 1000 1676 940 7...

Page 6: ...000 1741 600 107 4 5 4 Dampers Ref No XBC Ancillary Code Description Dimensions mm Weight kg Width Height Length 4 XBC75 V MD24V Motorised dampers 24V for Vertical XBC75 Ecosmart model ES Units 620 56...

Page 7: ...Battery 5 2 Vertical Units e g XBC75 V XBC85 V 8 Vertical Unit Access All access panels are located on one side of the fan unit Note Unit must be isolated before panels are removed 9 Vertical Unit Ove...

Page 8: ...ondition Observe and record filter pressure drops after performance commissioning Typically filter dirty condition occurs when the initial filter clean readings have been increased by 125Pa If filter...

Page 9: ...rnal nylon aluminium blade interconnection linkage Fitted with Belimo SM230A S drive open drive close actuator complete with switch Motorised damper wiring will require connection on site and possible...

Page 10: ...for Ecosmart Devices Max SL run on 0 Test Link Wire 1 Trickle ES CO2 Connection BMS Input Signal 0V 0 10V Ecosmart Pwr Standby Fan 1 Heating Fan 2 Cooling Fault TX RX Frost Extract N E L SL DP CL N R...

Page 11: ...st Link wire see note Trickle 1 ES CO2 BMS Connection Input Signal 0 10V 0V Ecosmart Pwr Standby Fan 1 Heating Fan 2 Cooling Fault TX Frost RX Extract N E L SL DP CL N RET Run Fault Damper Connections...

Page 12: ...t 80 C maximum The fans should remain running for at least 4 minutes after the electric element is turned off to ensure the unit does not overheat Do not wire power supply directly into the heating el...

Page 13: ...required local to heater Min NET Connections for Ecosmart Devices NET Connections for Ecosmart Devices Max o n SL run Test Link wire see note 0 1 Trickle ES CO2 BMS Connection Input Signal 0 10V 0V Ec...

Page 14: ...nt knob is located in the control pack and must be set to the desired air off temperature MIN Minimum speed adjustment MAX Maximum speed adjustment SL Run on Switched Live Run On Timer TRICKLE adjustm...

Page 15: ...ther paper components can be largely recycled or fully processed in energy from waste centres Remaining Items can be further segregated and processed in accordance with the zero waste hierarchy Please...

Page 16: ...the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air te...

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