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26. 08. 21. Document Number  671827

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS H-ES

Installation Manual

 

 

14 

Fan Plate Access Hatch

 

15 

Sensor Loop Connection

6.5 Condensate Drain

Plate heat exchanger components and modules that incorporate 
cooling coils may produce condensation during use. An insulated drip 
tray and condensate pump is provided where necessary. The drain 
connection must be connected to a suitable drainage point.

Condensate pump specification:

 

Maximum flow rate = 50 L/H 
Maximum head = 20m Vertical, 100m Horizontal 
Pipe Connection size (Low Pressure Condensate connection) = 8 mm

6.6 Weather Resistant Units

The units are supplied in multiple sections and have weather resistant 
roof components that must be fitted and sealed after the unit sections 
are bolted together. All necessary fixings are supplied with each unit 
and are normally bagged and located within the fan section. Suitable 
mastic sealant is to be provided by others.

Where the weatherproof roof assembly of two sections meet, the 
metal hinged weatherproof cover strip must be closed to seal the seam 
between unit sections and fixed with the bolts provided. 

The equipment must not be exposed to the weather in an unassembled 
or partially assembled state. All roof terminal, ductwork, sealing and 
assembly work must be completed before the unit can be considered 
weather resistant.

6.7 Unit Connections

6.7.1 Ducting

Nuaire do not provide ductwork connections with units, instead the 
open ended framework should be utilised. Flanged connections are 
available as an option, refer to technical documents for information 
relating specifically to the manufactured unit.

6.7.2 Coil

When connecting coils, special care is needed to allow for expansion 
and contractions. Prior to any equalising connection, ensure that the 
thermostatic expansion valve for the DX coil is securely fitted. 

Additional care must be taken when using R32 or other flammable 
refrigerants: your commissioned system must comply with the 
requirements of BS EN 378. Units must be fitted with gas detection 
systems (or deploy other suitable control method) to ensure that, 
in the event of a refrigerant leak, the Lower Flammability Limit is 
not exceeded.

Each coil section should be trapped and special care should be taken to 
ensure that there are no vertical rising condense lines, unless pumped.

Wet pipe connections sizes are listed in the table below.

Care should be taken to ensure that all pipework is adequately 
supported, therefore ensuring that no additional weight is added to the 
unit. Extra precaution should be taken to prevent pipe damage on site, 
as the fragile pipework will protrude from the side of the unit.

If a frost coil is not fitted then appropriate control methods must 
be taken to prevent the coils, filters and other equipment from 
freezing (by others).

Unit 

Size

Frost Coil 

(LPHW)

Heating Coil 

(LPHW)

Cooling Coil 

(CHW)

Flow

Return

Flow

Return

Flow

Return

05

 15 mm

 15 mm

 15 mm

 15 mm

22 mm

22 mm

10

22 mm

22 mm

22 mm

22 mm

22 mm

22 mm

15

22 mm

22 mm

22 mm

22 mm

28 mm

28 mm

20

28 mm

28 mm

28 mm

28 mm

35 mm

35 mm

Summary of Contents for BPS H-ES Series

Page 1: ...manufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel...

Page 2: ...uld always recommend a site specific risk assessment by a competent person to determine if any additional PPE is required 2 0 INTRODUCTION The information contained in this document provides details o...

Page 3: ...ust Right Handed for Horizontal PHX Units Frost Coil Electric 2 B AH FE R BPS size Frost Coil Electric 36kW Right Handed for Horizontal PHX Units B AH FE L BPS size Frost Coil Electric 36kW Left Hande...

Page 4: ...tions will have 50mm square lifting holes at the end of each side to enable lifting In addition to this covered fork lifting channels are located across the width of the base frame if the module lengt...

Page 5: ...additional time should be allocated For convenience it is preferred that wherever possible this minimum access provision is not adopted and it is recommended that a minimum of around 600mm clearance a...

Page 6: ...ct Supply Model shown is left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown from top Left hand L Access CONTROLS LPHW 600mm 600mm 8 Top View of Access For Left Hand Units 5 2 2 Right Hand Units...

Page 7: ...e required leakage classification Door locking mechanisms may also have to be adjusted Nuaire cannot be held responsible for the units failing a site leakage test if the above have not been carried ou...

Page 8: ...ork connections with units instead the open ended framework should be utilised Flanged connections are available as an option refer to technical documents for information relating specifically to the...

Page 9: ...the requirement of removing the roof terminal Figure 18 17 Removing Roof Terminal 18 Actuator Access 6 10 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled f...

Page 10: ...connected If inlet and outlet dampers are fitted remove the damper link wires This will allow a 1 minute delay before starting the fans 7 4 1 Switch Live Switch Live SL terminal A signal of 100 230V...

Page 11: ...electric heating Section 7 8 5 7 6 1 Code Description B 8 05 H L R ES L 1 2 3 4 5 6 7 8 1 Range B Boxer Packaged Solution 2 ErP Compliance Year 8 or No Affix 2018 9 Unit Size 05 10 15 or 20 10 Heat Re...

Page 12: ...Number 671827 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H ES Installation Manual 7 8 Wiring Diagrams 7 8 1 Unit Sizes 05 20 with No Heating 25 Unit Sizes 05 20 with No Hea...

Page 13: ...g Fault Frost Tx Rx Extract Fan Board Condensate Pump HX Bypass Relay Lighting Thermal Wheel Transformer 230Vac Supply Fan Contactor Extract Fan Contactor 0 24V 15V 0 15V 230V 400V ecosmart Min Trickl...

Page 14: ...n 2 H e a ti n g C o o li n g F a u lt F ro s t T x R x 0 24V 15V 0 15V 230V 400V Condensate Pump HX Bypass Relay Heat Exchanger Bypass Board ABB 0 0FF ABB 0 0FF ABB 0 0FF ABB 0 0FF ABB 0 0FF ABB 0 0F...

Page 15: ...ment Number 671827 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H ES Installation Manual 7 8 4 Unit Sizes 05 10 with Electric Heating 28 Unit Sizes 05 10 with Electric Heating...

Page 16: ...ment Number 671827 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H ES Installation Manual 7 8 5 Unit Sizes 15 20 with Electric Heating 29 Unit Sizes 15 20 with Electric Heating...

Page 17: ...otection It connects to the main unit via plug and play interconnecting looms see Section 6 4 No external connections are required Electric heater elements are protected by a fail safe over temperatur...

Page 18: ...ing Cooling Fault Frost TX RX Connector Ecosmart 32 Ecosmart Commissioning Board 9 4 Settings 9 4 1 Maximum Airflow Ensure the power supply is switched off and that a link wire is connected from the s...

Page 19: ...duty operation maintenance intervals are to be established by the operator 11 4 Filters When removing the filter access panels pay attention to the airflow direction marked on the panel this must be...

Page 20: ...ersonnel for details 11 7 Legionella Check Legionella risk management should be undertaken by a competent person appointed by the duty holder in accordance with the latest edition of the HSE approved...

Page 21: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Page 22: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

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