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Page 7

NOL Compact Modulating

Existing Appliances

In preparing the appliance to receive the NOL oil

burner, a careful inspection should be made of its

condition after it has been cleaned thoroughly to

remove all adhering tars, scale and dirt.

Combustion Chamber Conditions

When the burner is fitted to an appliance designed

to work under balanced or negative combustion

chamber conditions, the over-fire draught must not

exceed 0.25 mbar.
Should the over-fire draught exceed this figure, then

steps should be taken to reduce it to this level.

I

NSTALLATION

General

Check  that  the  burner  is  appropriate  for  the

appliance  rating.    Detailed  burner  performance

data is given on page 19.

Fitting to the Appliance

If the burner is to be fitted to a new packaged unit,

refer to the manufacturers recommendations.
If the burner is being fitted to an existing appliance,

prepare the mounting flange as detailed on page

5.
Ensure the joint between appliance and burner is

effectively sealed with the gasket provided.
Unless  the  appliance  manufacturer  specifies

extensions,  the  flame  tube  should  be  flush  with

the  inner  face  of  the  appliance  combustion

chamber.

Oil Supply Connections

Connect  the  oil  supply  to  the  burner  oil  pump

using  the  flexible  pipes  supplied.  Refer  to  the

burner oil system diagram on page 8.

Electrical Power Connection

Connect a three-phase, 50 Hz electrical supply to

the  burner,  observing  all  applicable  Codes  and

Standards. The electrical connections required are

shown  on  page  9  and  in  the  wiring  diagram

contained in the instruction pack attached to the

burner.  These  diagrams  also  show  the  auxiliary

control connections, which must be made.
If  the  burner  is  supplied  as  part  of  a  packaged

appliance/burner  unit  refer  to  the  appliance

manufacturers  instructions.

B

URNER

 A

IR

  C

ONTROLS

A motorised, cable driven air flap controls the air

for combustion. It is located inside the air inlet.

Air Diffuser

The air diffuser creates a pressure drop to ensure

good fuel/air mixing and flame stability.

B

URNER

 O

IL

  C

ONTROLS

Oil Nozzle

The oil nozzle is of the spill-back type and is fitted

to the front end of the inner assembly and located

in the flame tube.
The  nozzle  should  be  sized  to  match  the  rating

and turndown requirements of the appliance.

Oil Control Train

The oil control train consists of a high pressure fuel

pump driven by the burner fan motor.
The  oil  nozzle  throughput  is  controlled  by  a

variable  orifice  regulator  situated  in  the  return

supply  oil  line,  and  actuated  by  the  Modulating

Unit described below. Solenoid operated normally

closed valves in the feed and return lines act as

the safety shut off for the nozzle.

Modulating Unit

The Nu-way modulating unit consists of a reversible

servomotor,  which  is  directly  coupled  to  the

camshaft of the modulating unit. Two adjustable

cams are mounted on this shaft, one of which is

connected to a flexible cable operating the burner

air  inlet  control  damper  and  is  of  the  variable

contour type (see fig. 2 on page 12). The second

cam is the modulating oil cam and is illustrated in

fig. 1. The 

Burner Oil System 

Drawing on page 8

shows  the  burner  hydraulic  circuit.  Oil  for

combustion  is  drawn  from  the  supply  through  a

fixed displacement pump and supplied direct to

the burner nozzle. A return line from the back of

the nozzle is connected to a ‘spill regulating valve’

which  regulates  the  oil  pressure  at  the  nozzle

according  to  the  position  of  an  internal  piston

which  is  actuated  by  the  oil  control  cam  in  the

modulating  unit.
There is a well defined relationship between the

delivery of fuel through the nozzle and pressure

behind the nozzle, therefore movement of the oil

cam ‘modulates’ the nozzle output and hence the

output of the burner.

All manuals and user guides at all-guides.com

Summary of Contents for NOL Series

Page 1: ...Page 1 NOL Compact Modulating HANDBOOK Series NOL fully automatic oil burner Models NOL Compact Modulating Class D Oil All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...ation 6 Existing Appliances 7 Combustion Chamber Conditions 7 INSTALLATION 7 General 7 Fitting to the Appliance 7 Oil Supply Connections 7 Electrical Power Connection 7 BURNER AIR CONTROLS 7 Air Diffu...

Page 3: ...ature and CO2 or O2 concentration ROUTINE MAINTENANCE OF NOL MODULATING BURNERS 13 General 13 Daily Checks 14 Photoelectric Cell 14 Replenishing the Fuel Supply 14 Boiler Combustion Surface 14 FAULT F...

Page 4: ...NOL Compact Modulating Page 4 BURNER COMPONENT IDENTIFICATION Standard Burner Arrangement Shown All dimensions are mm 851 5 352 7 21 All manuals and user guides at all guides com...

Page 5: ...7 8 3 0 4 4 4 5 2 5 0 3 8 3 0 5 L O N 5 6 4 1 2 7 0 3 4 0 8 4 0 8 4 0 8 4 4 5 2 5 0 3 8 2 0 6 L O N 0 4 4 4 7 6 0 3 4 7 5 4 7 5 4 7 8 3 0 4 4 4 5 2 5 0 3 4 3 0 6 L O N 0 4 4 4 7 6 0 3 4 0 8 4 0 8 4 7...

Page 6: ...roprietary components is available on request SITE CONDITIONS AND SERVICES Fuel Storage and Handling The requirements of BS2869 will ensure that the fuel is suitable Under sustained cold and exposed c...

Page 7: ...URNER AIR CONTROLS A motorised cable driven air flap controls the air for combustion It is located inside the air inlet Air Diffuser The air diffuser creates a pressure drop to ensure good fuel air mi...

Page 8: ...R C S E D 1 h c t i w S e r u s s e r P 2 e v l a V l o r t n o C l l i p S 3 e v l a v k c e h c n r u t e R n o N 4 e g u a G e r u s s e r P d e e F 5 e g u a G e r u s s e r P l l i p S 6 e v l a...

Page 9: ...7 7 K 7 7 7 7 3 1 32 5 7 51 211 7 216 9 3 1 3 8 6 32 5 7 51 211 7 216 9 851 5 7 50 1 675 3 237 21 5 029 3 1 3 8 6 ELECTRICAL CONNECTIONS M E T I N O I T P I R C S E D 2 F t n e m u r t s n I t i m i L...

Page 10: ...u way can accept no responsibility for consequential loss damage or personal injury which results from a failure to follow the commissioning instructions provided or from commissioning procedures bein...

Page 11: ...itch on the burner at the control panel The modulating unit camshaft should now rotate to the high flame setting and the combustion air motor will start the air pre purge phase Allow the fan motor to...

Page 12: ...Profile Band Cam Lever Operating Cable Adjuster Locking Screws Profile Adjuster Retaining Saddle Cable Adjuster Oil Cam A Air Cam B Oil Cam View On A Air Cam View On B View of Servomotor from undersid...

Page 13: ...eat a to d until the high flame oil rate is correct When a satisfactory flame is achieved again check the line and spill pressures Inch the camshaft back to the low flame position The oil consumption...

Page 14: ...her On steam boilers check that the water level interlocks are in the made position If the burner is found at lockout red lockout lamp illuminated Reset the burner and observe the starting sequence Ma...

Page 15: ...also be noted prior to resetting the burner Refer to theSequence Diagram and Timing Chart below PLEASE NOTE When the control box goes to lockout it is generally performing the function it is designed...

Page 16: ...ailure the se quence switch always runs through to the start position whereby only terminals 7 9 10 and 11 receive voltage in accordance with the control pro gram It is only then that the control unit...

Page 17: ...ter All other parametrs must remain as supplied Note The detector range parameters SCL SCH are given as C for Hot Water temperature and bar for Steam pressure F W R 0 4 RECOMMENDED SETTINGS r e t e m...

Page 18: ...e necessary to order replacement parts it is important to quote the burner model specification and serial numbers to ensure correct expedition of your order Nu way Ltd is able to offer on site Commiss...

Page 19: ...OTAL RESISTANCE mbar 50 100 150 200 240 NOL18 38 NOL18 34 NOL35 34 NOL35 38 NOL30 25 NOL50 38 NOL60 38 NOL85 38 NOL100 38 NOL50 28 NOL50 34 NOL60 34 NOL60 NOL35 25 28 Burner outputs are based on a gro...

Page 20: ...s e R 1 1 e l z z o N l i O R E N R U B A B C D R E N R U B A B C D 4 3 8 1 L O N 8 7 1 5 6 1 2 5 1 5 6 1 8 2 0 5 L O N 0 2 2 7 9 1 8 7 1 6 0 2 8 3 8 1 L O N 8 7 1 5 6 1 2 5 1 5 6 1 4 3 0 5 L O N 0 2...

Page 21: ...N 0 0 8 2 5 1 7 1 6 3 6 1 5 1 5 2 5 3 L O N 0 0 8 2 5 1 7 1 6 3 6 1 5 1 4 3 5 3 L O N 0 0 8 2 0 3 5 3 6 6 0 2 5 2 8 3 5 3 L O N 0 0 8 2 0 4 5 4 5 8 5 2 5 2 8 2 0 5 L O N 0 0 8 2 0 3 5 3 6 6 0 2 5 2 4...

Page 22: ...__________ Spec No ______________ Serial No _______________ Nozzles ______________ Oil Pump _____________ Commissioning date __________________ Guarantee Expiry Date ________________________ Oil type...

Page 23: ...y b d e t e l p m o c e b o t e r a w o l e b s l i a t e d e h T t n e m t s u j d a e c i v r e s h c a e g n i w o l l o f d e n g i s d n a d e t e l p m o c e b o t t e e h s s i h T e t a D e c...

Page 24: ...ines Lane Droitwich Worc WR9 8NA England Telephone 01905 794331 e mail info nu way co uk Fax Office 01905 794017 Parts Components 01905 795829 NOL Modulating PM65 Revision 101201B BS EN ISO 9001 CERT...

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