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Trinity 

Installation and Operation Instructions             

Ti Series 

 

 

 32 

10.0 COMBI BOILER DHW PLUMBING AND OPERATION 

The Trinity Ti boiler comes in two versions; Standard (non-Combi) and Combi.  Both versions are designed to provide Space and 
Domestic Hot Water (DHW) heating.  To provide DHW heating, the Standard version must be installed in combination with an 
Indirect Fired Hot Water Heater, see Figure 10-2 for installation details.  The Combi version of the Trinity incorporates an indirect 
fired DHW heat exchanger (Brazed Plate) and the controls necessary to heat DHW without requiring the addition of an Indirect 
Fired Hot Water Heater.  The Combi option is only available on models Ti150 and Ti200, as smaller units would not produce 
adequate DHW. 
 
The Trinity Combi is designed for installations where there is a limited DHW demand, such as smaller apartments and condos. In 
applications where there is a greater DHW demand NTI recommends the Combi in conjunction with a DHW storage tank (Figure 
10-2), or a Standard Trinity in conjunction with and Indirect Fired Hot Water Heater (Figure 10-2). 
 

DHW Description of Operation 

The Trinity Combi heats domestic hot water on demand, indirectly, using a brazed plate heat exchanger.  Using the factory 
supplied and field installed flow switch, the Trinity Combi recognizes a DHW demand when the flow switch provides a contact 
closure to terminals A-C on the top of the boiler; the contacts of the flow switch close at a DHW flow rate of approximately 0.5 
gpm or greater.  Once the flow switch contact is made, the Combi immediately goes into DHW mode regardless of the status of the 
Central Heating system (with the exception of an Er5 DHW lockout, see troubleshooting section).  The burner fires and the Combi 
attempts to achieve a boiler temperature equal to the programmed “LO” setting (See Section 12.0).  The LO setting is accessed via 
the menu in the Sentry 2100 controller, and should be set at a value sufficient to heat the potable water, i.e. 150-165ºF.  NTI 
provides a Thermostatic Mixing Valve adjustable from 100 to 145°F; the mixing valve shall be installed between the Combi DHW 
outlet fitting and the hot water supply pipe to the fixtures (See Figures 10-1 and 10-2), thus providing user protection from 
scalding hot water.   
 

Code requirements may require the maximum setting of the Thermostatic Mixing Valve to be fixed at 
120°F or lower, see “Thermostatic Mixing Valve” below and the instructions included with the valve.  
 

 

Combi DHW Plumbing & Set-up 

DHW Inlet & Outlet Connections – 

The Trinity Ti Combi has two potable water connections, Inlet & Outlet, which exit the left 

side  of  the  Trinity  Cabinet;  on  the  inside  of  the  cabinet  the  two  lines  are  connected  to  the  Brazed  Plate  Heat  Exchanger;  see 
Figures 10-1(c) and (d) for identification of the DHW Inlet and Outlet fittings.  See Figures 10-1 and 10-2 for installation details. 
 

Thermostatic Mixing Valve – 

A Sparcomix AM101-US-1 is provided with your package. This valve regulates the water 

temperature leaving the plate heat exchanger, and must be used in every instance.  The dial can be set to the desired temperature 
required. Consult the Honeywell manual SD/IS150 for detailed instructions and settings. (Note: the valve must be set to a supply 
temperature of not more than 120˚F.  It is the responsibility of the installer to set the valve and remove the dial.)  

 

Scald Hazard

 - Hotter water increases the risk of scald injury. There is a hot water scald potential if the 

thermostatic mixing valve is set too high. Be sure to follow the adjustment instructions provided with 

the thermostatic mixing valve. Failure to follow these instructions may result in serious injury or death. 

 

DHW Filter – 

Install a 100 micron or lower filter prior to the entrance of the DHW flow switch.  Failure to protect the flow switch 

from dirt and debris will cause it to malfunction.

 

 

Check Valve – 

A check valve must be field provided and installed on the outlet of the mixing valve to prevent expansion devises 

down  stream  from  back  flowing  when  the  water  pressure  drops  during  cold  water  draws.    Failure  to  prevent  the  backflow  will 
cause  water  to  flow  forward  through  the  flow  switch,  activating  it,  when  the  cold-water  draw  has  ended  and  the  water  pressure 
increases. 

 

 

Throttling Valve – 

Install a throttling valve, after the mixing valve, to regulate the maximum hot water flow rate.  The Combi is 

limited  to  a  firing  rate  of  150MBH  (200MBH  for  Ti200C);  therefore  excessive  flow  rates  will  result  in  cooler  hot  water 
temperatures. 

 

Drain and Isolation Valves – 

Install drain and isolation valves on the inlet and outlet of the brazed plate heat exchanger, as shown 

in Figures 10-1 and 10-2 so it can be flushed free of possible build-up caused by dirt or hard water.

 

 

Hard  Water  – 

To prevent  the  formation  of  scale  on  the  inside  of  the  brazed  plate  heat  exchanger  and  other  components  in  the 

domestic hot water system, water with hardness higher than 50 ppm Calcium Carbonate must be treated with a “Water Softener” 
prior to entering the appliance. Plugging of the domestic system by scaling or accumulation of dirt is not the responsibility of NY 
Thermal Inc., and suitable steps shall be taken to avoid it.

 

Summary of Contents for Ti100-200

Page 1: ...F OPERATION 49 15 0 WIRING SCHEMATIC 50 16 0 INSTALLATION CHECKLIST 51 17 0 ANNUAL MAINTENANCE AND INSPECTION 52 18 0 PARTS LIST 54 HAZARD SYMBOL DEFINITIONS Danger Sign Indicates a hazardous situatio...

Page 2: ...ath Failure to keep the Vent and Combustion Air Intake clear of ice snow and other debris may result in property damage serious injury or death Installer Responsibilities As the installing technician...

Page 3: ...have a period of 30 days to comply with the above requirements provided however that during said 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED C...

Page 4: ...use only vent materials and methods detailed in these instructions 6 Ti100 and 150 units sold in Canada have a depth of 14 75 This unit requires two people to lift it or property damage and personal...

Page 5: ...nada and the US See Table 2 1 for Minimum and Recommended Clearances Alcove Installations Alcove installations have the same minimum clearances as closet installations except the front must be complet...

Page 6: ...xer hydrochloric acid muriatic acid bromide iodine Photo labs chemical plastics processing plants Calcium Chloride De Icing Ice Melters Cement powder crack fill dust cellulose fiber based insulation C...

Page 7: ...local codes for acceptable pipe material Exhaust venting must be supported to reduce strain on piping joints Failure to follow these instructions may result in result in damage serious injury or death...

Page 8: ...ter than 140o F 60o C must use ULC S636 CPVC PP or AL29 4C The use of cellular core PVC ASTM F891 cellular core CPVC or Radel polyphenolsulfone in the exhaust venting system is prohibited Failure to f...

Page 9: ...ely the venting may be terminated used a factory kit either Concentric see Figures 3 2 3 4b 3 5 and 3 7 or Low Profile see Figure 3 8 The Concentric Vent Termination Kit can be either Roof or Sidewall...

Page 10: ...ies 10 Concentric Venting Options Figure 3 2 a Figure 3 2 b Concentric Side Wall Termination Optional Kit Concentric Roof Termination Optional Kit Two Pipe Venting Options Figure 3 3 a Figure 3 3 b Tw...

Page 11: ...c Vent Detail Insert vent screen between the end of the boiler exhaust vent and the end cap as shown The End Cap Insert vent screen between the end of the boiler exhaust vent and the end cap as shown...

Page 12: ...irectly Below Keep Free of Obstructions Combustion Air Inlet Venting Fully Assembled and Installed Air Inlet Piping Exhaust Venting Approved Orientation Base Cap Low Profile Termination Kit The vent a...

Page 13: ...ts 7 Elbow Extensions Elbows on outside of wall must be no more than 13 mm away from the wall 8 Vent Sloping All indoor exhaust piping must be on a slope back to the boiler a minimum of per linear foo...

Page 14: ...3 The pipe is supported every 24 610 mm 4 The exhaust and inlet are sloped back to the boiler elevation for every linear foot 13 mm for every linear 305 mm Figure 3 11 Existing Chimney Chase Way It is...

Page 15: ...g lot on public property X X X X S Above a sidewalk driveway on private property between serving both dwellings X X X X T Under a concrete veranda porch deck or balcony 7 24 in 610 mm 24 in 610 mm U A...

Page 16: ...ure 4 2 Side Wall Termination Clearances Above Grade G Letter represents a specific Termination Position Refer to Table 4 1 for corresponding termination clearances Concentric Vent Termination Q Two P...

Page 17: ...Horizontal Separation 4 12 102 mm 305 mm or greater than 36 915 mm From boiler exhaust Minimum 12 305 mm above grade and snow level To boiler air inlet connection Minimum 18 457 mm To boiler air inlet...

Page 18: ...y unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch Verify that there is no blockage restriction leakage corrosion or other defici...

Page 19: ...copper steel or galvanized piping in the construction of the condensate system condensate is very corrosive and will rot most metals When a condensate pump is used or required select a pump that is d...

Page 20: ...l the appliances in the home No appreciable drop in line pressure should occur when any unit or combination of units lights or runs Use common gas line sizing practices Always use a pipe threading com...

Page 21: ...h Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department...

Page 22: ...proper operation 5 After the three successive lights unplug the flame probe and allow the unit to cycle again Ensure that it tries to light and locks out on safety reset Once you have successfully act...

Page 23: ...8 1 while the unit is operating at the maximum modulation rate see Table 8 2 8 Continue observing the gas line pressure until the completion of the combustion analyses in case adjustments need to be...

Page 24: ...approximately 17 turns Typical adjustment for Natural Gas is 0 1 full turns in or out from its factory position Typical adjustment for LP Gas is 0 3 full turns in or out from its factory position See...

Page 25: ...return the LO setting to the desired working temperature may result in excessive fuel consumption See Table 10 3 for recommended settings Minimum Modulation Rate Like the maximum modulation rate ther...

Page 26: ...operating with a minimum pressure of 15 PSI at the boiler outlet To obtain the minimum system design pressure follow the piping diagrams illustrated in this section Oxygen Elimination This boiler may...

Page 27: ...er pressure relief valve ensure the pressure gauge is sized to display the higher pressure valve If installed with the incorrect orientation horizontally with drain pipe out the bottom the relief valv...

Page 28: ...g Zone Circulators in Figure 9 2 Combi Return Manifold PN 82470 1 or 2 see Figures 9 1 c and d Combi Only Central Air Removal Devices i e Micro Bubbler or Air Scoop Pressure Regulating Fill Valve Back...

Page 29: ...prevent the boiler from firing without water in the heat exchanger When used Low Water Cut Off and Flow Switch devices must be installed in accordance with the manufacturer s instructions and the foll...

Page 30: ...Trinity Installation and Operation Instructions Ti Series 30 Figure 9 2 Boiler System Plumbing non Combi NOTICE See Figures 9 1 a and b for identification of plumbing connections...

Page 31: ...on Instructions Trinity 31 Figure 9 3 Boiler System Plumbing Combi NOTICE See Figure 9 1 c and d for identification of plumbing connections NOTICE Do not install zone or check valves between the inlet...

Page 32: ...Set up DHW Inlet Outlet Connections The Trinity Ti Combi has two potable water connections Inlet Outlet which exit the left side of the Trinity Cabinet on the inside of the cabinet the two lines are...

Page 33: ...hrough the fixtures must be regulated so not to exceed the ability of the boiler to heat the water MORE FLOW LESS TEMPERATURE See Procedure for Setting up Domestic Hot Water and Tables 10 1 and 10 2 D...

Page 34: ...r exiting the mixing valve Ensure the boiler is firing at the maximum rate if not increase the Sentry LO setting and repeat this step It is beneficial to keep the LO setting as low as possible to limi...

Page 35: ...tallation and Operation Instructions Trinity 35 Figure 10 1 Combi DHW Piping no Storage Figure 10 2 Combi DHW Piping w Storage NOTICE Install flow switch in the vertical position with the flow enterin...

Page 36: ...he cabinet of the boiler the installer must use wire grommets suitable for securing the wiring and preventing chafing Failure to follow instructions may result in component failure serious injury or d...

Page 37: ...rth ground and for grounding all of the circulators Table 11 2 Low Voltage Field Connections Connection Description A DHW Demand Input requiring contact with Common terminal C to initiate a demand for...

Page 38: ...he controller then operates the burner to maintain the Space Heat Set point HI see Section 12 0 Combi Boilers The indirect pump is replaced by the internal diverter valve in Combi boilers Combi boiler...

Page 39: ...e pump output see Table 11 1 and Figures 11 1 and 11 2 The controller then operates the burner to maintain the Space Heat set point HI see Section 12 0 Combi Boilers The indirect pump is replaced by t...

Page 40: ...The controller energizes the appropriate zone pump and closes the circuit between terminals T C at the Trinity Ti Low Voltage field connection See Table 11 2 and Figures 11 1 and 11 2 The Sentry 2100...

Page 41: ...ween terminals T C at the Trinity Ti Low Voltage field connection See Table 11 2 and Figures 11 1 and 11 2 The Sentry 2100 provides power to the primary pump P1 via the C1 blue pump output see Table 1...

Page 42: ...lay The following describes the meaning of the lights on the Sentry controller Green Lights Burner Bruleur Indicates that the ignition system is activated Circ Indicates that the pump output C1 is act...

Page 43: ...te 2 On Note 2 On Notes 1 For Combi units the pump output C1 Circ C1 is powered for both space heating and domestic hot water demands see Table 12 1 and Figure 12 2 2 For Combi units the pump output A...

Page 44: ...domestic call takes priority over the heating call 140 160 F Fan Coil 170 190 F Baseboard 100 120 F Low temperature Infloor DIF 1 40 Differential Setting Applies only to a heating call Temperature dif...

Page 45: ...top of the boiler on terminals O and D Calculating Outdoor Reset Curve RES Table 12 4 Low Voltage Field Connections Boiler Set Point HI Outdoor Reset RES 80 110 70 80 110 140 80 90 140 170 90 100 170...

Page 46: ...witch on the boiler return that requires a minimum of 10PSI to complete the 24VAC ignition circuit Ensure there is a minimum of 15PSI on the boiler outlet prior to the primary circulator ensure the bo...

Page 47: ...l is defective and must be replaced Three Flashes on Fenwal Ignition Lockout Check the condensate drain for blockage a blocked condensate drain will flood the combustion chamber and cause this error s...

Page 48: ...ces to the valve either vertically weight of line or horizontally misaligned connection Display Goes Blank No power to control blown control fuse or control failure 1 Reset power if display comes back...

Page 49: ...ry Pump C1 Indirect Water Heater Energizes Indirect Pump Ap turns off C1 Combi Model Sentry 2100 Call for Ignition Air Switches Sentry 2100 Open Error A S C Closed Sentry 2100 Fan to SFS 75 24 Vlot si...

Page 50: ...Trinity Installation and Operation Instructions Ti Series 50 15 0 WIRING SCHEMATIC...

Page 51: ...1 Turn gas shut off valve to the ON position 2 Turn Power on to appliance 3 Set Controller to the desired settings 4 Turn thermostat up Ignition will occur Operational Checklist 1 System is free of ga...

Page 52: ...e combustion chamber Take all necessary precautions and use recommended personal protective equipment as required 1 Initiate a post purge cycle to clear any gas from the combustion chamber then turn g...

Page 53: ...removing this appliance This appliance contains materials that have been identified as carcinogenic or possibly carcinogenic to humans Table 17 1 Handling Instructions for Refractory Ceramic Fibers R...

Page 54: ...t 11C 83291 1 Flue Adapter Assembly Ti100 200 12 82992 Manifold Limit 1 4NPT Ti100 150 ASME 13 82596 Ti100 150 Heat Exchanger 13 83012 Ti100 150 ASME Heat Exchanger 13 82647 Ti 200 Heat Exchanger 14 8...

Page 55: ...Ti Series Installation and Operation Instructions Trinity 55 Notes...

Page 56: ...NY Thermal Inc 65 Drury Cove Road Saint John NB E2H 2Z8 Canada Technical Assistance 1 800 688 2575 Website www nythermal com Fax 1 506 432 1135...

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