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Installation Instructions  

 

85002 

│ Gas Valve 120Vrac VK4115 

 

 

|     4

 

Failure to close the bleed screw of the Line Pressure Test Port will cause a severe leakage of gas, 
resulting in a fire or explosion causing property damage, serious injury or death.     

 

 

Table 1  Line Pressure and Combustion Parameters 

Gas 

Line Pressure (inches w.c.) 

CO

2

 (%) 

CO (ppm) 

Max. 

Nominal/Desired 

Min. 

Max. 

Min. 

Max. 

Natural 

10.5 

9.0 

9.8 

175 

Propane 

11 

13 

10.0 

10.8 

175 

Notes: 

1

 

Combustion calibration must only be performed with the burner operating at maximum modulation rate; when tested at 
minimum modulation rate the CO

2

 must be 0.4-0.8% lower than CO

2

 at maximum modulation rate.

 

 

 
 

Table 2  Minimum and Maximum Modulation Rates 

Model 

Min. Modulation Rate (RPM) 

Max. Modulation Rate (RPM) 

Tx200 

1000 

7300 

Tx200C 

1100 

6650 

Note:

 Use Installer Menu setting 2-15 to force the burner to operate at the max. (2-15 = 

3) and min. (2-15 = 1) modulation rates; see Section 17.0 DISPLAY MENU GUIDE. 

 
 

  

Figure 3  Gas Valve and Venturi Assembly 

 

 

 

 

 

 
 

 
 

Gas Valve

 

Venturi 

Throttle Screw 

– 

used to calibrate 

combustion at max. modulation rate 

 

Offset Screw

 

– used to set 

combustion at min. modulation rate; 
must remove cap first

 

(use T40 Torx hex wrench)

 

Line Pressure Test Port

 

Summary of Contents for 85002

Page 1: ... Replacement Instructions 1 Shut off the power and gas supply to the boiler 2 Remove the gas supply line from the gas valve 3 Remove the gas valve harness and feedback tube from the gas valve 4 Remove the screws securing the gas valve to the Venturi T25 and remove the gas valve from the boiler 5 Transfer gas line inlet adapter to the new valve Use care to ensure that the O ring gasket does not fal...

Page 2: ...adjustments record CO2 value See Throttle Screw Adjustment below 4 Set Offset Screw operate burner to the minimum modulation rate see Table 2 using the Offset Screw set the CO2 to 0 4 0 8 lower than the value obtained during the maximum modulation rate test e g if CO2 at Max 9 5 then CO2 at Min must 8 8 9 1 See Offset Screw Adjustment below Combustion Calibration is mandatory upon installation and...

Page 3: ...t the Offset Screw while the burner is operating at a modulation rate other than the minimum will result in incorrect combustion and may lead to burner damage or excessive CO Gas Line Pressure Test The boiler gas valve is equipped with a line pressure test port see Figure 3 Use the following procedure to measure the gas line pressure to the boiler to ensure it falls within the range given in Table...

Page 4: ...urner operating at maximum modulation rate when tested at minimum modulation rate the CO2 must be 0 4 0 8 lower than CO2 at maximum modulation rate Table 2 Minimum and Maximum Modulation Rates Model Min Modulation Rate RPM Max Modulation Rate RPM Tx200 1000 7300 Tx200C 1100 6650 Note Use Installer Menu setting 2 15 to force the burner to operate at the max 2 15 3 and min 2 15 1 modulation rates se...

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