manualshive.com logo in svg

NSS CHARGER 2022 ABLT, Operation Manual

Share
Download
NSS CHARGER 2022 ABLT Operation Manual Download Page 15

 

 
 

 

TROUBLE SHOOTING CHART CONTINUED 

Problem Cause 

Solution 

Circuit breaker trips. 

Spray Buffing. 

DO NOT spray buff. 

Pad pressure to heavy. 

 Check gas springs for failure and replace as 
necessary. 

Pad pressure out of adjustment.  

Readjust pad pressure as required by your burnishing 
conditions.  
See pad pressure Adjustment for making adjustments 
needed. 

Front of machine does not 
move down to the floor 
when turned on. 

Pad Pressure setting incorrect. Added pressure 
needed. 

Readjust pad pressure as required by your burnishing 
conditions.  
See pad pressure Adjustment for making adjustments 
needed. 

Spring guides sticking in slides.  

Check spring guides for proper operation. Replace if 
bent. Lubricate if necessary. 

Flashing number 1 appears 
in battery meter. 

Brush motor circuit closed when machine is turned on. 

Turn off pad lever switch. Check tilt switch for proper 
operation. 

Fault code F12 appears in 
battery meter. 

Internal programmable parameter data is corrupt.  

Turn machine off and then on. If problem continues 
call for service.  

Fault code F23 appears in 
battery meter. 

Internal temperature of controller has exceeded the 
set parameters. 

Turn machine off and let control system cool off. If 
problem continues call for service.  

Fault code F26 appears in 
battery meter. 

Precharge failure when controller is turned on or the 
control system has been wired incorrectly causing an 
internal controller failure. 

Turn machine off and then on. If problem continues 
call for service.  

Fault code F29 appears in 
battery meter. 

Wired incorrectly. Internal control system failure. 

Check wiring. Turn machine off and then on. If 
problem continues call for service. 

Fault code F32 appears in 
battery meter. 

Wired incorrectly. Internal control system failure. 

Check wiring. Turn machine off and then on. If 
problem continues call for service. 

Fault code F42 appears in 
battery meter. 

The brush motor is exceeding the current limit set in 
the controller.  

Check the pad pressure for proper adjustment. 

See 

Pad Pressure Adjustment section in manual.  
 

Check pad driver and Flexiwall shield for proper 
installation and problems. Turn machine off and then 
on. Check the gas springs for wear. If problem 
continues call for service.  

Fault code F4D/F46/F61 
appears in battery meter. 

Caused by wiring short circuit in brush wiring or 
shorted brush motor. 

Check wiring and pad motor for short circuit. Correct 
problem if found. If problem continues call for service.  

Fault code F58 appears in 
battery meter. 

The deceleration of the pad  motor exceeded set 
parameters.  

Turn machine off and then on. If problem continues 
call authorized NSS Service Station for service.  

Fault code F62 appears in 
battery meter. 

Wired incorrectly. Internal control system failure. 

Check wiring. Turn machine off and then on. If 
problem continues call for service. 

Fault code F63 appears in 
battery meter. 

Caused by wiring short circuit in contactor wiring or 
contactor coil. 

Check wiring and contactor for short circuit. Correct 
problem if found. If problem continues call for service.  

 
 
 

Summary of Contents for CHARGER 2022 ABLT

Page 1: ...y machine opening NEVER operate this machine with any air opening blocked Keep all air openings free of dust lint hair etc NEVER pick up anything that is burning or smoking such as cigarettes matches or hot ashes NEVER allow this machine to be used as a toy Close attention is necessary when used by or near children ALWAYS wear clean tennis shoes or non slip shoes Leather soled shoes will be extrem...

Page 2: ...r with proper voltage rating For lead acid batteries only does not apply to gel cell or maintenance free batteries ALWAYS check to ensure the battery water level covers the battery plates before charging ALWAYS check water level after charging and add distilled water if necessary to bring level to the bottom of the fill hole NEVER overfill batteries as battery and machine damage may result ALWAYS ...

Page 3: ...on by grasping the handle and moving it to the desired position Turn on master switch and key switch if so equipped Wait until you hear a click the machine is now on See Machine Components for more information Check that the battery meter is reading in the high or green range The machine should be put on charge if not in the high range See Charging Instructions later in this manual Push the machin...

Page 4: ...e is located at the top of the control column and has a handle grip on each side The pad switch lever is located in front of the right handle grip and activates the pad switch Push the machine slightly and squeeze the pad switch lever to turn on the Pad Motor When released the pad switch lever will return to the off position Battery Meter The battery meter is located in the back of the control col...

Page 5: ... in the Battery Charger lockout circuit The machine will not turn on without the fuse Key Switch A Key Switch is Optional and will be located on the top of the control column to the left of the handle when installed The key switch and master switch will both need to be used to turn the machine on and off Circuit Breaker There is one master circuit breaker located on the right side of the control c...

Page 6: ...to install the pad grabber tightly may allow the pad to be thrown from the driver Empty the dust collection bag daily Empty the filter bag daily or when it is approximately one half 1 2 full Charging Batteries Recharge the batteries when indicated by the Battery Meter Never let the batteries sit overnight after the machine has been run for 1hr or more since last recharge NEVER let the electrolyte ...

Page 7: ...ray under the batteries The tray can be drained using the hose at the rear of the machine as shown above IMPORTANT Drain all liquids into an approved container and dispose of according to your local or federal regulations Monthly Maintenance Every 100 Hours Verify that all daily and weekly maintenance has been performed Equalize your batteries Flooded only The batteries should be equalized once ev...

Page 8: ...pecific gravity should be between 1 265 and 1 300 Consult your local distributor and replace batteries as needed Battery Removal Turn off all switches Disconnect battery pack from the machine Remove the battery cables from the batteries CAUTION Do not short across terminals with a wrench Lift batteries straight up one at a time and out of the machine Battery Installation Turn off all switches ALWA...

Page 9: ...sure the securing clip is reinstalled when replacing the gas spring Place one end of the gas spring against a hard surface and push on it If you can compress it it must be replaced If you cannot compress it it is most likely OK Pad Pressure Adjustment The NSS Charger 2022 ABLT is preset at the factory for medium duty applications It can be tuned to your specific application for optimum performance...

Page 10: ...uide rod assembly out of the ball joint to decrease the pad pressure Thread the spring guide rod assembly into the ball joint to increase the pad pressure Every time an adjustment is made check the amps This may require a few tries to get it were it should be After the adjustment is made tighten the lock nut and redo the amp test If it has not changed the process is complete Fall back setting If y...

Page 11: ...of the liquid electrolyte sulfuric acid level in each cell AGM Absorbed Glass Mat batteries are sealed maintenance free batteries They do not have cell caps intended for removal Look for AGM printed on the tops or sides of the batteries Gel gelled electrolyte batteries are also sealed maintenance free batteries They do not have cell caps intended for removal Look for GEL printed on the tops or sid...

Page 12: ...g the charger into a suitable wall outlet and the charger will charge the batteries The green 100 LED will be continuously illuminated when the charge cycle is complete A bubbling or boiling sound coming from the batteries during the last few hours of the charge is normal The batteries may be warm but not too hot to touch The charger will maintain the proper battery voltage as long as it is plugge...

Page 13: ...ing original batteries Undercharging the new or remaining original batteries Over discharging either the new or the remaining original batteries o If you wish to only replace some of the batteries in the pack follow these steps for best results Replacement batteries must always be of the same battery manufacturer model and amp hour rating as the remaining batteries in the pack Never mix batteries ...

Page 14: ...r damage and replace if necessary Loose or missing components Tighten or replace as needed Run time is less than when new Damaged defective battery s Check for fault codes on the battery charger during battery charging Have an authorized NSS Service Station check the batteries and replace as necessary Incorrect Battery Type Setting Ensure charger is set to correct battery type Batteries not fully ...

Page 15: ...machine off and then on If problem continues call for service Fault code F29 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for service Fault code F32 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for servic...

Page 16: ...es Inc European Distribution Centre Unit II Pinfold Trading Estate 55 Nottingham Road STAPLEFORD NOTTINGHAM NG9 8AD ENGLAND U K PHONE 44 0115 939 1568 FAX 44 0115 949 0615 NSS Asia Limited Shanghai 501 LiYuan Road Building A7 Suite 7112 Lu Wan District Shanhai China 6137125 PHONE 021 61371251 FAX 021 61371252 ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands