NSS CHARGER 2022 ABLT Operation Manual Download Page 12

 

Changing the Battery Type Setting

 

 
The standard setting for the onboard battery charger is 
Flooded/AGM.  EXCEPTION:  If your machine was 
ordered from NSS equipped with Gel batteries, then the 
charger was configured for Gel batteries at the factory. 
 

Configuring the Charger for Gel batteries: 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
Remove the top cover.  

1.Pull the jumper off the board (position 1), and then 

store the jumper for later use at position 2.  See 
photo below. 

2.Reinstall the top cover. 

 

1.  The green wire outputs a battery voltage when the 

charger is not plugged in to AC to provide an 
Interlock function. 

2.  Securely fasten the black ring terminal from the    

charger to the negative terminal ("-", "NEG", 
NEGATIVE") of the battery pack. 

3.  Select Charge Algorithm if battery type is other than 

factory default. 

 

 
 
Configure the Charger for Flooded/AGM batteries 

1.Remove the top cover 
2.Pull the jumper from the storage location (position 2), 

and install the jumper at position 1. 

3.Reinstall the top cover. 

Operating the Battery Charger 

CAUTION:  DIFFERENT BATTERY TYPES HAVE 
DIFFERENT CHARGING REQUIREMENTS.  FAILURE 
TO PROPERLY IDENTIFY YOUR BATTERY TYPE 
AND SET THE CHARGER ACCORDINGLY WILL 
RESULT IN BATTERY DAMAGE, AND VOID THE 
WARRANTEE. 

 

The battery charger is fully automatic.  Simply plug the 
charger into a suitable wall outlet, and the charger will 
charge the batteries.  The green 100% LED will be 
continuously illuminated when the charge cycle is 
complete. 
A bubbling, or boiling sound coming from the batteries 
during the last few hours of the charge is normal.  The 
batteries may be warm, but not too hot to touch. 
  The charger will maintain the proper battery voltage 
as long as it is plugged in (maintenance mode). 

 
Equalizing the batteries (Flooded only) 

The batteries should be equalized once every 30 days 
for maximum battery runtime and life. 
 

To equalize the batteries: 

 Plug in the charger, and fully charge the batteries 

(until the green 100% LED is on continuously).  

 Unplug the charger from the wall outlet, then plug it 

back in. 

 The charger will run for 2hrs, holding the batteries at 

a constant voltage, and equalizing each cell. 

 

Opportunity Charging 

Opportunity charging is charging the batteries when an 
opportunity presents itself, such as during breaks, and 
is done 

in addition to a full charge cycle

  Opportunity charging is recommended, as this extra 
charging time will help raise the operating voltage of the 
batteries, and will help ensure maximum runtime and 
cycle life. 

See Operating Battery Charger Instructions or 
Monthly Maintenance for equalizing your batteries 
especially if you have been opportunity charging 
your machine. 

 

 

 

 

 

 

 

 

 

 

Top cover 
screws 

Position 1 
Remove 
jumper for gel 

Position 2 
Storage Location 
For jumper 

Summary of Contents for CHARGER 2022 ABLT

Page 1: ...y machine opening NEVER operate this machine with any air opening blocked Keep all air openings free of dust lint hair etc NEVER pick up anything that is burning or smoking such as cigarettes matches or hot ashes NEVER allow this machine to be used as a toy Close attention is necessary when used by or near children ALWAYS wear clean tennis shoes or non slip shoes Leather soled shoes will be extrem...

Page 2: ...r with proper voltage rating For lead acid batteries only does not apply to gel cell or maintenance free batteries ALWAYS check to ensure the battery water level covers the battery plates before charging ALWAYS check water level after charging and add distilled water if necessary to bring level to the bottom of the fill hole NEVER overfill batteries as battery and machine damage may result ALWAYS ...

Page 3: ...on by grasping the handle and moving it to the desired position Turn on master switch and key switch if so equipped Wait until you hear a click the machine is now on See Machine Components for more information Check that the battery meter is reading in the high or green range The machine should be put on charge if not in the high range See Charging Instructions later in this manual Push the machin...

Page 4: ...e is located at the top of the control column and has a handle grip on each side The pad switch lever is located in front of the right handle grip and activates the pad switch Push the machine slightly and squeeze the pad switch lever to turn on the Pad Motor When released the pad switch lever will return to the off position Battery Meter The battery meter is located in the back of the control col...

Page 5: ... in the Battery Charger lockout circuit The machine will not turn on without the fuse Key Switch A Key Switch is Optional and will be located on the top of the control column to the left of the handle when installed The key switch and master switch will both need to be used to turn the machine on and off Circuit Breaker There is one master circuit breaker located on the right side of the control c...

Page 6: ...to install the pad grabber tightly may allow the pad to be thrown from the driver Empty the dust collection bag daily Empty the filter bag daily or when it is approximately one half 1 2 full Charging Batteries Recharge the batteries when indicated by the Battery Meter Never let the batteries sit overnight after the machine has been run for 1hr or more since last recharge NEVER let the electrolyte ...

Page 7: ...ray under the batteries The tray can be drained using the hose at the rear of the machine as shown above IMPORTANT Drain all liquids into an approved container and dispose of according to your local or federal regulations Monthly Maintenance Every 100 Hours Verify that all daily and weekly maintenance has been performed Equalize your batteries Flooded only The batteries should be equalized once ev...

Page 8: ...pecific gravity should be between 1 265 and 1 300 Consult your local distributor and replace batteries as needed Battery Removal Turn off all switches Disconnect battery pack from the machine Remove the battery cables from the batteries CAUTION Do not short across terminals with a wrench Lift batteries straight up one at a time and out of the machine Battery Installation Turn off all switches ALWA...

Page 9: ...sure the securing clip is reinstalled when replacing the gas spring Place one end of the gas spring against a hard surface and push on it If you can compress it it must be replaced If you cannot compress it it is most likely OK Pad Pressure Adjustment The NSS Charger 2022 ABLT is preset at the factory for medium duty applications It can be tuned to your specific application for optimum performance...

Page 10: ...uide rod assembly out of the ball joint to decrease the pad pressure Thread the spring guide rod assembly into the ball joint to increase the pad pressure Every time an adjustment is made check the amps This may require a few tries to get it were it should be After the adjustment is made tighten the lock nut and redo the amp test If it has not changed the process is complete Fall back setting If y...

Page 11: ...of the liquid electrolyte sulfuric acid level in each cell AGM Absorbed Glass Mat batteries are sealed maintenance free batteries They do not have cell caps intended for removal Look for AGM printed on the tops or sides of the batteries Gel gelled electrolyte batteries are also sealed maintenance free batteries They do not have cell caps intended for removal Look for GEL printed on the tops or sid...

Page 12: ...g the charger into a suitable wall outlet and the charger will charge the batteries The green 100 LED will be continuously illuminated when the charge cycle is complete A bubbling or boiling sound coming from the batteries during the last few hours of the charge is normal The batteries may be warm but not too hot to touch The charger will maintain the proper battery voltage as long as it is plugge...

Page 13: ...ing original batteries Undercharging the new or remaining original batteries Over discharging either the new or the remaining original batteries o If you wish to only replace some of the batteries in the pack follow these steps for best results Replacement batteries must always be of the same battery manufacturer model and amp hour rating as the remaining batteries in the pack Never mix batteries ...

Page 14: ...r damage and replace if necessary Loose or missing components Tighten or replace as needed Run time is less than when new Damaged defective battery s Check for fault codes on the battery charger during battery charging Have an authorized NSS Service Station check the batteries and replace as necessary Incorrect Battery Type Setting Ensure charger is set to correct battery type Batteries not fully ...

Page 15: ...machine off and then on If problem continues call for service Fault code F29 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for service Fault code F32 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for servic...

Page 16: ...es Inc European Distribution Centre Unit II Pinfold Trading Estate 55 Nottingham Road STAPLEFORD NOTTINGHAM NG9 8AD ENGLAND U K PHONE 44 0115 939 1568 FAX 44 0115 949 0615 NSS Asia Limited Shanghai 501 LiYuan Road Building A7 Suite 7112 Lu Wan District Shanhai China 6137125 PHONE 021 61371251 FAX 021 61371252 ...

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