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NSS 2300BP, Manual, Page: 14 / 20

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NSS 2300BP Manual Download Page 14

HOUSING ASSEMBLY

ITEM

PART NO

DESCRIPTION

QTY

401

64-9-176-1

BATTERY WARNING LABEL

1

402

64-9-034-1

SIDE DECAL - 2500 BP

2

64-9-103-1

SIDE DECAL - 2300 BP

2

403

64-9-117-1

SOFT DRAW LATCH WITH CONCEALED KEEPER

1

404

91-2-140-0

3/8 I.D. X 7/8 O.D. X .064/.104 THICK WROUGHT WASHER (5/16)

2

405

91-2-148-0

5/16-18 X 1 ROUND HEAD PHILLIPS MACHINE SCREW

2

406

——————-

10-32 X 1/2 SET SCREW

1

407

44-9-052-1

LOAD ADJUST KNOB (INCLUDES SET SCREW)

1

408

44-9-104-1

AMP METER

1

409

44-9-109-1

INDICATOR LIGHT - RED LENS / 48 VDC - 2500 BP

1

24-9-048-1

INDICATOR LIGHT - GREEN LENS / 24 VDC - 2300 BP

1

410

44-9-110-1

TOGGLE SWITCH, MOTOR

1

411

10-9-987-1

STAINLESS FLAT WASHER

1

412

06-9-185-1

LOCK WASHER

1

413

07-9-882-1

5/8 HEX NUT

1

414

64-9-029-1

DASH PANEL DECAL

1

415

44-9-290-1

SWITCH PLATE - RIGHT

1

416

91-2-127-0

1/4-20 X 1 HEX BOLT

2

417

44-9-288-1

SWITCH PLATE - LEFT

1

418

91-2-218-0

13/32 I.D. X 13/16 O.D. X .051/.080 THICK SAE FLAT WASHER (3/8)

2

419

44-9-105-1

BATTERY METER 36 V - 2500 BP

1

23-9-139-1

BATTERY METER 24 V - 2300 BP

1

420

44-9-107-1

SNAP SWITCH

1

421

91-2-004-0

6 INTERNAL STAR LOCK WASHER

2

422

91-2-009-0

6-32 X 7/8 PAN HEAD PHILLIPS MACHINE SCREW

2

423

27-9-128-6

BUSHING SPACER

2

424

44-9-062-1

3/8 SPRING WASHER

4

425

91-2-090-0

1/4-20 HEX NUT WITH NY-LOK INSERT

2

426

91-2-093-0

9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4)

2

427

91-2-051-0

10-24 X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW

4

428

44-9-304-6

HANDLE

1

429

91-2-036-0

10-24 HEX NUT WITH STAR LOCK WASHER

1

430

91-2-037-0

7/32 I.D. X 1/2 O.D. X .032/.065 THICK SAE FLAT WASHER (10)

1

431

91-2-048-0

10-24 X 1 3/4 ROUND HEAD PHILLIPS MACHINE SCREW

1

432

91-2-009-0

6-32 X 7/8 PAN HEAD PHILLIPS MACHINE SCREW

2

433

44-9-190-1

CHARGER PLUG ONLY - GRAY 36 V - 2500 BP

1

64-9-082-1

WIRE ASSEMBLY, ANDERSON TO SOL./STANDOFF 36 V

1

23-9-209-1

CHARGER PLUG ONLY - RED 24 V - 2300 BP

1

64-9-102-1

WIRE ASSEMBLY, ANDERSON TO SOL./STANDOFF - 24 V

1

434

91-2-079-0

10 X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW

8

435

64-9-109-1

LABEL PAD POSITION

1

436

91-2-090-1

1/4-20 HEX NUT WITH NY-LOK INSERT

1

437

48-9-085-1

CABLE CLAMP

1

438

64-9-153-3

REAR COVER PANEL

1

439

91-2-117-0

1/4-20 X 1/2 HEX BOLT

1

440

91-2-156-1

5/16-18 X 1/2 HEX BOLT

1

441

23-9-576-1

CLAMP

1

442

91-2-145-0

5/16-18 HEX NUT WITH NY-LOK INSERT

1

443

64-9-095-1

1/4 MIPT PLUG

2

444

64-9-189-1

WIRING DIAGRAM DECAL

1

445

91-2-002-0

6-32 HEX NUT WITH STAR LOCK WASHER

2

446

44-9-070-1

CIRCUIT BREAKER - 70 AMP/ETA - 2500 BP

1

64-9-126-1

CIRCUIT BREAKER - 90 AMP - 2300 BP

1

447

91-2-035-0

10-24 HEX NUT WITH NY-LOK INSERT

1

448

44-9-064-1

EXTENSION SPRING

1

449

64-9-001-1

HOUSING WITH SLIDE RAILS

1

450

64-9-101-1

SIDE DECAL - LONG

2

451

91-2-103-7

1/4-20 X 5/8 FLAT HEAD PHILLIPS HEAD PHILLIPS MACHINE SCREW

6

452

64-9-121-1

TAPPING PLATE

2

453

64-9-119-3

HOOD STOP / SUPPORT BRACKET

2

454

91-2-093-0

9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4)

4

455

91-2-127-0

1/4-20 X 1 HEX BOLT

4

456

91-2-088-0

1/4 SPLIT LOCK WASHER

4

457

44-9-554-1

HOSE 2" DIA. X 3 FT. LONG

1

458

44-9-553-1

END CUFF - 2"

1

459

64-9-117-1

SOFT DRAW LATCH WITH CONCEALED KEEPER

1

460

64-9-079-1

PLUG, 3"

1

461

64-9-113-1

SLIDE RAIL, RIGHT

1

462

91-2-093-0

9/32 I.D. X 5/8 O.D. X .051/.080 THICK SAE FLAT WASHER (1/4)

6

463

91-2-090-0

1/4-20 HEX NUT WITH NY-LOK INSERT

6

464

57-9-609-9

PAPER BAG - 6 PACK

1

465

59-9-032-1

WASHER, 5/32 I.D. STEEL

4

466

59-9-031-1

POP RIVET, 5/32 I.D.

4

467

64-9-035-1

HOOD DECAL

1

468

59-9-031-1

POP RIVET, 5/32 I.D.

4

469

59-9-032-1

WASHER, 5/32 I.D. STEEL

4

470

64-9-074-1

HOUSING, HOOD ONLY

1

471

64-9-114-1

SLIDE RAIL, LEFT

1

472

91-2-092-0

1/4-20 HEX NUT

4

473

91-2-103-9

1/4-20 X 1 1/2 ELEVATOR BOLT - ZINC PLATED

4

Summary of Contents for 2300BP

Page 1: ... control panel not from the side NEVER operate this machine in an explosive atmosphere grain dust or gas vapor NEVER use flammable liquids gas kerosene solvents or thinners to clean floor ALWAYS turn OFF master switch when changing pads NEVER operate machine with skirts or covers removed NEVER leave this machine unattended PERSONAL INJURY AND PROPERTY DAMAGE FROM THIS MACHINE OVERTURNING BATTERIES...

Page 2: ...RUCTIONS READ INSTRUCTIONS ON THE CHARGER ONLY USE A 36 VOLT CHARGER FOR THE CHARGER 2500 BP ONLY USE A 24 VOLT CHARGER FOR THE CHARGER 2300 BP BEFORE CHARGING CHECK TO INSURE THAT THE BATTERY WATER LEVEL COVERS THE BATTERY PLATES CHARGE IN WELL VENTILATED AREA EXPLOSIVE GAS DO NOT SMOKE STRIKE A MATCH OR CAUSE A SPARK DURING CHARGING AFTER CHARGING IF NEEDED FILL THE BATTERY UP TO THE BOTTOM OF T...

Page 3: ......

Page 4: ......

Page 5: ...in the pad changing position 3 carefully center the pad on the driver Place pad grabber in the center hole of the pad Holding the pad grabber turn the pad driver clockwise until the pad cup is tight and stops turning Caution Pads must be installed concentric evenly aligned with the outside edge of the pad driver Failure to follow these precautions will cause excessive machine vibration a reduction...

Page 6: ...ard watch the amp meter for the average needle position on the meter Adjust the black knob in the center of the control panel counter clockwise to increase the pad pressure It will move the amp indicator needle more toward the right or the red area Adjust the knob clockwise to decrease the pad pressure decreasing the amps which moves the needle to the left Adjust until the amp meter needle average...

Page 7: ...ture failure of the wheels caster and bearing PAD PRESSURE PIVOT LINKAGE Every 60 days inspect ALL connections in the pad pressure adjustment and pivot linkage assembly All linkage must move freely and smoothly to ensure proper machine operation Lubricate each part as required with small amount of grease such as Lubricate Failure to lubricate these components may make it impossible to adjust the p...

Page 8: ...E ASSEMBLY 1 121 64 9 020 1 SHAFT COLLAR LEG SUPPORT 2 122 91 2 254 0 1 2 13 X 1 1 4 HEX BOLT 2 123 91 2 242 0 1 2 SPLIT LOCK WASHER 2 124 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 125 64 9 069 1 LIFT ARM 2 126 44 9 514 6 LIFT ARM SPACER 2 127 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 128 91 2 242 0 1 2 SPLIT LOCK WASHER 2 129 91 2 254 0 ...

Page 9: ...BASE ASSEMBLY ...

Page 10: ...ROUND HEAD PHILLIPS MACHINE SCREW 1 216 64 9 019 1 BUMPER BRUSH 1 217 64 9 072 9 CW FLEXIWALL SHIELD ASSEMBLY 1 218 44 9 289 1 MOTOR KEY 1 219 64 9 100 9 FLEXIBLE DRIVER ASSEMBLY 1 220 52 9 354 1 MOTOR WASHER 1 O D STAINLESS 1 221 91 2 152 0 5 16 SPLIT LOCK WASHER 1 222 91 2 149 0 5 16 24 X 7 8 HEX BOLT 1 223 91 2 081 0 10 X 1 2 PAN HEAD PHILLIPS SHEET METAL SCREW 3 224 65 9 128 1 PAD HOLDER RING ...

Page 11: ...SHIELD AND PAD DRIVER ASSEMBLY ...

Page 12: ... 91 2 009 0 6 32 X 7 8 PAN HEAD PHILLIPS MACHINE SCREW 2 327 91 2 090 0 1 4 20 HEX NUT WITH NY LOK INSERT 2 328 44 9 060 1 KNOB RAISE LOWER ROD 1 329 64 9 010 1 LATCH HANDLE 1 330 64 9 009 3 LATCHASSEMBLY 1 331 44 9 063 1 COMPRESSION SPRING 1 332 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 333 91 2 127 0 1 4 20 X 1 HEX BOLT 4 334 91 2 088 0 1 4 SPLIT LOCK WASHER 4 335 4...

Page 13: ...CONTROL FRAME ASSEMBLY ...

Page 14: ...AY 36 V 2500 BP 1 64 9 082 1 WIRE ASSEMBLY ANDERSON TO SOL STANDOFF 36 V 1 23 9 209 1 CHARGER PLUG ONLY RED 24 V 2300 BP 1 64 9 102 1 WIRE ASSEMBLY ANDERSON TO SOL STANDOFF 24 V 1 434 91 2 079 0 10 X 5 8 PAN HEAD PHILLIPS SHEET METAL SCREW 8 435 64 9 109 1 LABEL PAD POSITION 1 436 91 2 090 1 1 4 20 HEX NUT WITH NY LOK INSERT 1 437 48 9 085 1 CABLE CLAMP 1 438 64 9 153 3 REAR COVER PANEL 1 439 91 2...

Page 15: ...HOUSING ASSEMBLY ...

Page 16: ...WEIGHT ASSEMBLY CHARGER 2300 ITEM PART NO DESCRIPTION QTY 501 64 9 130 1 BATTERY BOX 1 502 99 9 755 0 VELCRO HOOK P S 13 503 99 9 756 0 VELCRO LOOP P S 13 504 23 9 196 3 WEIGHT 1 ...

Page 17: ...16 O D X 051 080 THICK SAE FLAT WASHER 5 16 2 14 LEAD HARNESS ASSEMBLY 2 15 44 9 167 1 5 16 18 X 1 3 4 HEX BOLT BRASS 2 16 10 32 X 3 8 SCREW BRASS BINDING HEAD 4 17 44 9 169 1 CARBON BRUSH 2500 BP 4 64 9 197 1 CARBON BRUSH 2300 BP 4 18 44 9 168 1 BRUSH RING ASSEMBLY 2500 BP 1 64 9 196 1 BRUSH RING ASSEMBLY 2300 BP 1 19 44 9 170 1 BRUSH SPRING 4 20 10 32 X 3 8 HEX HEAD SCREW 2 21 44 9 171 1 FRAME W...

Page 18: ... 36 V 1 64 9 178 1 WIRE ASSEMBLY ANDERSON TO SOLENOID STANDOFF 24 V 1 97 23 9 198 1 BATTERY JUMPER 3 8 RING 97 3 REQUIRED FOR 24 V 2300 2 27 9 267 1 WIRE TIE 5 1 2 LONG 6 27 9 573 1 HOUR METER 1 44 9 056 1 INSULATED STANDOFF 1 44 9 070 1 CIRCUIT BREAKER 70 AMP ETA 2500 BP 1 64 9 126 1 CIRCUIT BREAKER 90 AMP ETA 2300 BP 1 44 9 101 1 SOLENOID 36 VOLT 2500 BP 1 64 9 147 1 SOLENOID 24 VOLT 2300 BP 1 4...

Page 19: ...WIRING DIAGRAM ...

Page 20: ...r Grease Wheels Or Replace Uneven Floor Buffing Worn Pad Change pad Motor out of Alignment Call NSS Service Center For Repair Machine Vibrates Pad Is Torn Or Not Centered Center pad Change Pad Use Correct Pad Check Pad Driver For Damage Replace If Necessary Circuit Breaker Trips Pad Pressure Too Heavy Reduce Pad Pressure Run Machine In Green Area of AMP Meter Spray Buffing Do Not Spray With Charge...

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