NSS 2300BP Manual Download Page 1

CHARGER 2300, 2500 BP

IMPORTANT SAFETY INSTRUCTIONS

READ AND UNDERSTAND ALL INSTRUCTIONS

BEFORE OPERATING OR SERVICING MACHINE

DANGER

!

Failure to Observe These Instructions Can Cause Personal Injury
to Machine Operator, By-standers or Possible Machine Damage.

ALWAYS 

wear eye protection and protective clothing when working with the batteries.

The batteries contain 

ACID

 Avoid contact with skin or clothing.

Antidote:

EYES

 - Flush with water 15 minutes. Call Physician.

INTERNAL

 - Drink water or milk. Follow with Milk of Magnesia, beaten egg or vegetable oil.

Call physician.

Service should be don only by authorized, trained personnel.
Charge Batteries in a well ventilated area with Battery Compartment Open.
Batteries generate explosive gasses - keep sparks, flames, burning cigarettes or other ignition sources away at all
times.
Batteries are heavy - two (2) people are required for installation or removal.
Never lay anything on top of batteries to prevent arcing.
Turn off all switches during installation and service.
To maintain machine balance, always slide batteries back into position as shown on battery installation decal.
Connect batteries as shown on battery installation decal to avoid shorting out batteries and electrical system.
Disconnect battery leads before performing any service or repairs.

ALWAYS

 make sure battery charger is turned off when connecting/disconnecting to machine to prevent sparking.

ALWAYS

 operate this machine from the rear control panel, not from the side.

NEVER

 operate this machine in an explosive atmosphere (grain dust or gas vapor).

NEVER

 use flammable liquids (gas, kerosene, solvents or thinners) to clean floor.

ALWAYS

 turn OFF

 

master switch when changing pads.

NEVER

 operate machine with skirts or covers removed.

NEVER

 leave this machine unattended.

PERSONAL INJURY AND PROPERTY DAMAGE FROM THIS MACHINE OVERTURNING, BATTERIES
FALLING OUT OF THE MACHINE OR BATTERIES LEAKING ACID CAN OCCUR IF YOU DO NOT
FOLLOW THESE PRECAUTIONS:

NEVER

 attempt to operate this machine unless you have been trained in its operation.

Follow these rules when working on or near loading docks and ramps:

ALWAYS

 be sure ramp is secured to vehicle before attempting to load/unload.

ALWAYS

 use extreme caution when operating this machine on a ramp or loading / unloading this

machine into or out of a truck. Use extreme caution if the ramp is wet, oily or covered with cleaning
chemicals.

NEVER

 turn this machine on an ramp or incline.

NEVER

 stop this machine on a ramp or incline.

NEVER

 attempt to climb a grade of more than 20 degrees.

NEVER

 park machine near a dock, or on ramps.

NEVER

 leave machine unattended.

WARNING:

Failure to observe these instruction can cause machine damage and possible personal

injury to machine operator.

NEVER

 spray machine with water.

NEVER

 allow battery charging plugs to get wet. The battery charging plugs will short out if wet.

NEVER

 operate machine when charger is plugged in.

NEVER 

store machine near furnaces, boilers, ore flame which may damage machine.

NEVER

 store any items on this machine.

ALWAYS 

protect  machine from  freezing temperatures.

SAVE THESE INSTRUCTIONS

Summary of Contents for 2300BP

Page 1: ... control panel not from the side NEVER operate this machine in an explosive atmosphere grain dust or gas vapor NEVER use flammable liquids gas kerosene solvents or thinners to clean floor ALWAYS turn OFF master switch when changing pads NEVER operate machine with skirts or covers removed NEVER leave this machine unattended PERSONAL INJURY AND PROPERTY DAMAGE FROM THIS MACHINE OVERTURNING BATTERIES...

Page 2: ...RUCTIONS READ INSTRUCTIONS ON THE CHARGER ONLY USE A 36 VOLT CHARGER FOR THE CHARGER 2500 BP ONLY USE A 24 VOLT CHARGER FOR THE CHARGER 2300 BP BEFORE CHARGING CHECK TO INSURE THAT THE BATTERY WATER LEVEL COVERS THE BATTERY PLATES CHARGE IN WELL VENTILATED AREA EXPLOSIVE GAS DO NOT SMOKE STRIKE A MATCH OR CAUSE A SPARK DURING CHARGING AFTER CHARGING IF NEEDED FILL THE BATTERY UP TO THE BOTTOM OF T...

Page 3: ......

Page 4: ......

Page 5: ...in the pad changing position 3 carefully center the pad on the driver Place pad grabber in the center hole of the pad Holding the pad grabber turn the pad driver clockwise until the pad cup is tight and stops turning Caution Pads must be installed concentric evenly aligned with the outside edge of the pad driver Failure to follow these precautions will cause excessive machine vibration a reduction...

Page 6: ...ard watch the amp meter for the average needle position on the meter Adjust the black knob in the center of the control panel counter clockwise to increase the pad pressure It will move the amp indicator needle more toward the right or the red area Adjust the knob clockwise to decrease the pad pressure decreasing the amps which moves the needle to the left Adjust until the amp meter needle average...

Page 7: ...ture failure of the wheels caster and bearing PAD PRESSURE PIVOT LINKAGE Every 60 days inspect ALL connections in the pad pressure adjustment and pivot linkage assembly All linkage must move freely and smoothly to ensure proper machine operation Lubricate each part as required with small amount of grease such as Lubricate Failure to lubricate these components may make it impossible to adjust the p...

Page 8: ...E ASSEMBLY 1 121 64 9 020 1 SHAFT COLLAR LEG SUPPORT 2 122 91 2 254 0 1 2 13 X 1 1 4 HEX BOLT 2 123 91 2 242 0 1 2 SPLIT LOCK WASHER 2 124 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 125 64 9 069 1 LIFT ARM 2 126 44 9 514 6 LIFT ARM SPACER 2 127 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 128 91 2 242 0 1 2 SPLIT LOCK WASHER 2 129 91 2 254 0 ...

Page 9: ...BASE ASSEMBLY ...

Page 10: ...ROUND HEAD PHILLIPS MACHINE SCREW 1 216 64 9 019 1 BUMPER BRUSH 1 217 64 9 072 9 CW FLEXIWALL SHIELD ASSEMBLY 1 218 44 9 289 1 MOTOR KEY 1 219 64 9 100 9 FLEXIBLE DRIVER ASSEMBLY 1 220 52 9 354 1 MOTOR WASHER 1 O D STAINLESS 1 221 91 2 152 0 5 16 SPLIT LOCK WASHER 1 222 91 2 149 0 5 16 24 X 7 8 HEX BOLT 1 223 91 2 081 0 10 X 1 2 PAN HEAD PHILLIPS SHEET METAL SCREW 3 224 65 9 128 1 PAD HOLDER RING ...

Page 11: ...SHIELD AND PAD DRIVER ASSEMBLY ...

Page 12: ... 91 2 009 0 6 32 X 7 8 PAN HEAD PHILLIPS MACHINE SCREW 2 327 91 2 090 0 1 4 20 HEX NUT WITH NY LOK INSERT 2 328 44 9 060 1 KNOB RAISE LOWER ROD 1 329 64 9 010 1 LATCH HANDLE 1 330 64 9 009 3 LATCHASSEMBLY 1 331 44 9 063 1 COMPRESSION SPRING 1 332 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 333 91 2 127 0 1 4 20 X 1 HEX BOLT 4 334 91 2 088 0 1 4 SPLIT LOCK WASHER 4 335 4...

Page 13: ...CONTROL FRAME ASSEMBLY ...

Page 14: ...AY 36 V 2500 BP 1 64 9 082 1 WIRE ASSEMBLY ANDERSON TO SOL STANDOFF 36 V 1 23 9 209 1 CHARGER PLUG ONLY RED 24 V 2300 BP 1 64 9 102 1 WIRE ASSEMBLY ANDERSON TO SOL STANDOFF 24 V 1 434 91 2 079 0 10 X 5 8 PAN HEAD PHILLIPS SHEET METAL SCREW 8 435 64 9 109 1 LABEL PAD POSITION 1 436 91 2 090 1 1 4 20 HEX NUT WITH NY LOK INSERT 1 437 48 9 085 1 CABLE CLAMP 1 438 64 9 153 3 REAR COVER PANEL 1 439 91 2...

Page 15: ...HOUSING ASSEMBLY ...

Page 16: ...WEIGHT ASSEMBLY CHARGER 2300 ITEM PART NO DESCRIPTION QTY 501 64 9 130 1 BATTERY BOX 1 502 99 9 755 0 VELCRO HOOK P S 13 503 99 9 756 0 VELCRO LOOP P S 13 504 23 9 196 3 WEIGHT 1 ...

Page 17: ...16 O D X 051 080 THICK SAE FLAT WASHER 5 16 2 14 LEAD HARNESS ASSEMBLY 2 15 44 9 167 1 5 16 18 X 1 3 4 HEX BOLT BRASS 2 16 10 32 X 3 8 SCREW BRASS BINDING HEAD 4 17 44 9 169 1 CARBON BRUSH 2500 BP 4 64 9 197 1 CARBON BRUSH 2300 BP 4 18 44 9 168 1 BRUSH RING ASSEMBLY 2500 BP 1 64 9 196 1 BRUSH RING ASSEMBLY 2300 BP 1 19 44 9 170 1 BRUSH SPRING 4 20 10 32 X 3 8 HEX HEAD SCREW 2 21 44 9 171 1 FRAME W...

Page 18: ... 36 V 1 64 9 178 1 WIRE ASSEMBLY ANDERSON TO SOLENOID STANDOFF 24 V 1 97 23 9 198 1 BATTERY JUMPER 3 8 RING 97 3 REQUIRED FOR 24 V 2300 2 27 9 267 1 WIRE TIE 5 1 2 LONG 6 27 9 573 1 HOUR METER 1 44 9 056 1 INSULATED STANDOFF 1 44 9 070 1 CIRCUIT BREAKER 70 AMP ETA 2500 BP 1 64 9 126 1 CIRCUIT BREAKER 90 AMP ETA 2300 BP 1 44 9 101 1 SOLENOID 36 VOLT 2500 BP 1 64 9 147 1 SOLENOID 24 VOLT 2300 BP 1 4...

Page 19: ...WIRING DIAGRAM ...

Page 20: ...r Grease Wheels Or Replace Uneven Floor Buffing Worn Pad Change pad Motor out of Alignment Call NSS Service Center For Repair Machine Vibrates Pad Is Torn Or Not Centered Center pad Change Pad Use Correct Pad Check Pad Driver For Damage Replace If Necessary Circuit Breaker Trips Pad Pressure Too Heavy Reduce Pad Pressure Run Machine In Green Area of AMP Meter Spray Buffing Do Not Spray With Charge...

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