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www.nationalrailwaysupply.com 1 

01545J 

 

NATIONAL 
 RAILWAY 
   SUPPLY

 

Installing, Operating and

Service Instructions for the

NRS-12/40 Solid State Charger

 

MODEL NRS-12/40 BATTERY CHARGER 

 
 
 

PLEASE SAVE THESE IMPORTANT SAFETY AND OPERATING INSTRUCTIONS 

 

For correct operation of the equipment, it is important to read and be familiar 

with this entire manual before installing and operating the charger. 

DO NOT DISCARD THIS MANUAL AFTER READING. 

 

 

 

LOOK FOR THIS SYMBOL TO POINT OUT SAFETY PRECAUTIONS.  IT MEANS: 
BECOME ALERT—YOUR SAFETY IS INVOLVED.  
IF YOU DO NOT FOLLOW THESE 
SAFETY INSTRUCTIONS, INJURY OR PROPERTY DAMAGE CAN OCCUR.

 

 
 
 

1.  IMPORTANT SAFETY INSTRUCTIONS

 

 

a.  Before using the battery charger, read all the 

instructions and caution markings on the 
battery charger, the battery, and all of the 
products using the battery. 

 

b.  Do not touch the uninsulated parts of the AC 

input or the DC wires, the charger's binding 
posts, or the battery terminals as there is a 
possibility of electric shock. 

  c. Batteries produce hydrogen gas while 

operating, which can explode if ignited. 

 

Never smoke, use an open flame, or create 
sparks in the vicinity of the battery.  Ventilate 
the area well when the battery is charging in 
an enclosed area. 

 

d.  Batteries contain caustic material which may 

cause burns.  Do not get in eyes, on skin, or 
clothing.  If the gelled or liquid content of the 
batteries contacts the skin or clothing, wash 
the area thoroughly with water.  In the case 
of contact with the eyes, flush immediately 
with clean water for 15 minutes and obtain 
medical attention. 

 

e.  Connect or disconnect the battery plug only 

when the charger output is off to prevent 
arcing or burning. 

 

f.  Only qualified personnel should program or 

service this equipment. 

 

  g. De-energize all AC and DC power 

connections before servicing this unit.  If 
injury does occur, apply standard treatment 
for electric shock and, if necessary, consult 
with a physician. 

 

h.  The charger is not for outdoor use.  Do not 

expose the charger to rain or snow. 

 

i. 

Do not operate the charger if it has received 
a sharp blow, been dropped, or otherwise 
damaged. 

 

j.  Do not disassemble the charger.  Have the 

charger examined by a NATIONAL 
RAILWAY SUPPLY service agent or a local 
qualified service center.  If the charger is 
reassembled incorrectly, damage to the 
charger and the batteries or an electric shock 
may result. 

 

2. DESCRIPTION

 

The NATIONAL RAILWAY SUPPLY charger, model 
12/40, is a convection-cooled, solid state, SCR 
regulated charger that provides either a constant 
current or constant voltage output.  The charger can 
be set to charge batteries within a voltage range of 
10.00 to 19.99 volts for gel-cell, liquid lead-acid, 
nickel cadmium, nickel iron, and starved electrolytic 
batteries. 

 

*01545*

Summary of Contents for NRS-12

Page 1: ... may cause burns Do not get in eyes on skin or clothing If the gelled or liquid content of the batteries contacts the skin or clothing wash the area thoroughly with water In the case of contact with the eyes flush immediately with clean water for 15 minutes and obtain medical attention e Connect or disconnect the battery plug only when the charger output is off to prevent arcing or burning f Only ...

Page 2: ...ng used or the temperature probe is working improperly Temperature compensation uses a temperature reference of 77 F 25 C a voltage reference of 2 23 volts the voltage of a standard gel cell battery at 77 F and a compensation value of 3 0 mV per F or 5 4 mV per C The equivalent equation for the compensated voltage is Vcomp V k t 77 F Where V is the voltage of the battery at 77 F t is the temperatu...

Page 3: ...NALS EVEN AFTER THE AC IS DISCONNECTED BECAUSE OF THE ENERGY STORED IN THE CAPACITOR 7 TEMPERATURE PROBE The external temperature probe is an optional way of extending battery life by using temperature compensation One end of the temperature probe cable has a three pin plug which plugs into a receptacle labeled TEMP PROBE on the front of the charger The other end of the cable has the temperature s...

Page 4: ...bers the output current will go to zero and the yellow charging LED will flash The charger does not have a power switch When the AC power is applied to the charger the DC output will start and the yellow LED will be on To turn off the charger disconnect the AC power source 9 MAINTENANCE The battery charger requires minimal maintenance It should be kept clean and all connections are to be periodica...

Page 5: ...DUCER 30 BOX W ADHESIVE 29741S 1 TEMP TRANSDUCER 10 W TERMINAL 29742S 1 TEMP TRANSDUCER 30 W TERMINAL 04401S 1 TRANSFORMER CAP 15032S 2 OUTPUT CAP 14897S 1 CIRCUIT BREAKER ASSEMBLY 22908S 1 COVER ASSEMBLY 14786S 2 DIODE ASSEMBLY 14484S 1 TERMINAL TAP STRIP 03837S 2 FUSEHOLDER ASSEMBLY 12717S 1 VARISTOR ASSEMBLY W CAP VR1 15028S 2 FUSE 14789S 1 TAP STRIP ASSEMBLY W I O STUDS 14759S 2 VARISTOR ASSEM...

Page 6: ...BREAKER CIRCUIT DETAIL CONNECTOR P1 1 2 3 WHT WHT SHUNT GND 8 BLK 7 6 5 4 3 2 1 BATTERY BATTERY BLK ORG A C A C YEL RED BRN BRN SCR SCR BLK BLK ELECTRONIC A J1 1 J1 7 J1 9 J1 8 J1 10 J1 11 J1 6 J1 5 J1 3 J1 12 J1 4 BLK ORANGE SHUNT YELLOW SHUNT BLACK BATTERY BROWN SCR BROWN SCR WHITE AC XFRMR 5 WHITE AC XFRMR 8 RED BATTERY J1 8 J1 9 J1 1 J1 10 J1 11 J1 6 J1 5 J1 7 TMP PROBE J1 3 J1 12 TEMP PROBE S...

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