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www.nationalrailwaysupply.com 4 

01545J 

surfaces at temperatures below 50

°

F is not 

recommended.  Under cold conditions, the surface 
should be warmed before application.  Once properly 
applied, low temperatures will not affect the bond 
strength. 

Remove the adhesive's protective strip and press the 
probe firmly against the battery to ensure good 
adhesion. 

Securely fasten the temperature probe cable to 
protect the probe from being torn from the 
battery.

  Secure the probe's cable to a fixed object to 

ensure the probe will not be pulled loose.  Use a 
cable tie mount on the battery or on the adjacent 
battery, if necessary. 

 

8. OPERATION

 

The battery charger is adjustable with the three 
rotary switches on the front of the charger.  The 
switches (settable between 10.00 and 19.99) 
determine the float voltage for the batteries.  

SET 

THE FLOAT VOLTAGE TO THE BATTERY 
MANUFACTURER'S SPECIFIED VOLTAGE FOR 
77

°

F.  

The charger will then electronically charge the 

batteries to the voltage specified on the switches.  To 
set the switches, use a small screw-driver and turn 
the switch so that the arrow head on the slot is 
pointing to the desired number.  Set the switches in 
the following manner.  If the desired battery voltage is 
13.38 volts, set the top switch to 3, the middle switch 
to 3, and the bottom switch to 8 (see the figure 
below).  This will provide you with the proper 
charging voltage.  The tens digit is always a one (1) 
and cannot be changed.  

BE SURE EACH SWITCH 

IS SET ON A NUMBER AND NOT BETWEEN 
NUMBERS.  

If a switch is set between numbers, the 

output current will go to zero and the yellow charging 
LED will flash. 

 

The charger does not have a power switch.  When 
the AC power is applied to the charger, the DC 
output will start and the yellow LED will be on.  To 
turn off the charger, disconnect the AC power 
source. 

 

9. MAINTENANCE

 

The battery charger requires minimal maintenance.  
It should be kept clean and all connections are to be 
periodically tightened.  

BE SURE THE CHASSIS IS 

SECURELY GROUNDED.  

If any problem cannot be 

resolved, consult the nearest NRS service agent. 

 

10. SERVICING

 

If the battery charger operates improperly, follow the 
steps below. 

 

a.  Begin by checking the voltage switches to 

verify their settings against the specifi-
cations of the batteries. 

 

b.  Next, remove the small cover on the front of 

the charger and make sure all of the binding 
post nuts are tight.  Also check the jumper 
tap configuration for the AC voltage used. 

 

c.  Check the fuses to make sure they have not 

blown. 

 

d.  Check the circuit breaker to see if it has 

opened and push it in to reset it, if 
necessary. 

 

e.  Check the polarity between DC output and 

the battery and make sure their connections 
are tight. 

 

f.  If the steps above do not solve the problem, 

contact your local NRS service agent. 

 

11. CHARGER SPECIFICATIONS

 

 

AC INPUT VOLTAGE: 

 

 

115 VAC (100-128) or 230 VAC (200-256) 

 

AC INPUT CURRENT: 

 

 

12.4 amps for 115 VAC (full power) 

 

 

6.2 amps for 230 VAC (full power) 

 

AC INPUT FREQUENCY: 

 

 

48 – 65 Hertz (single phase) 

 

AC LINE REGULATION: 

 

 

For a constant output current at 2.00 volts/cell 

 

 

 

+8.7% for 10 cells 

 

 

 

+24.4% for 8 cells 

 AC 

FUSES: 

 

 

MDA 10 or equivalent 

 POWER 

FACTOR: 

 

 

Percentage at 20.0 amps DC current 

 

 

 

76% at 14.0 volts 

 

 

 

86% at 18.0 volts 

 DC 

OUTPUT: 

 

 

Voltage range 

10.00 – 19.99 + 0.1 volts 

  Current 

maximum 

40.0 

+ 5 amps

 

Summary of Contents for NRS-12

Page 1: ... may cause burns Do not get in eyes on skin or clothing If the gelled or liquid content of the batteries contacts the skin or clothing wash the area thoroughly with water In the case of contact with the eyes flush immediately with clean water for 15 minutes and obtain medical attention e Connect or disconnect the battery plug only when the charger output is off to prevent arcing or burning f Only ...

Page 2: ...ng used or the temperature probe is working improperly Temperature compensation uses a temperature reference of 77 F 25 C a voltage reference of 2 23 volts the voltage of a standard gel cell battery at 77 F and a compensation value of 3 0 mV per F or 5 4 mV per C The equivalent equation for the compensated voltage is Vcomp V k t 77 F Where V is the voltage of the battery at 77 F t is the temperatu...

Page 3: ...NALS EVEN AFTER THE AC IS DISCONNECTED BECAUSE OF THE ENERGY STORED IN THE CAPACITOR 7 TEMPERATURE PROBE The external temperature probe is an optional way of extending battery life by using temperature compensation One end of the temperature probe cable has a three pin plug which plugs into a receptacle labeled TEMP PROBE on the front of the charger The other end of the cable has the temperature s...

Page 4: ...bers the output current will go to zero and the yellow charging LED will flash The charger does not have a power switch When the AC power is applied to the charger the DC output will start and the yellow LED will be on To turn off the charger disconnect the AC power source 9 MAINTENANCE The battery charger requires minimal maintenance It should be kept clean and all connections are to be periodica...

Page 5: ...DUCER 30 BOX W ADHESIVE 29741S 1 TEMP TRANSDUCER 10 W TERMINAL 29742S 1 TEMP TRANSDUCER 30 W TERMINAL 04401S 1 TRANSFORMER CAP 15032S 2 OUTPUT CAP 14897S 1 CIRCUIT BREAKER ASSEMBLY 22908S 1 COVER ASSEMBLY 14786S 2 DIODE ASSEMBLY 14484S 1 TERMINAL TAP STRIP 03837S 2 FUSEHOLDER ASSEMBLY 12717S 1 VARISTOR ASSEMBLY W CAP VR1 15028S 2 FUSE 14789S 1 TAP STRIP ASSEMBLY W I O STUDS 14759S 2 VARISTOR ASSEM...

Page 6: ...BREAKER CIRCUIT DETAIL CONNECTOR P1 1 2 3 WHT WHT SHUNT GND 8 BLK 7 6 5 4 3 2 1 BATTERY BATTERY BLK ORG A C A C YEL RED BRN BRN SCR SCR BLK BLK ELECTRONIC A J1 1 J1 7 J1 9 J1 8 J1 10 J1 11 J1 6 J1 5 J1 3 J1 12 J1 4 BLK ORANGE SHUNT YELLOW SHUNT BLACK BATTERY BROWN SCR BROWN SCR WHITE AC XFRMR 5 WHITE AC XFRMR 8 RED BATTERY J1 8 J1 9 J1 1 J1 10 J1 11 J1 6 J1 5 J1 7 TMP PROBE J1 3 J1 12 TEMP PROBE S...

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