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6

31070\B03eng

0496

Maintenance

We recommend that our authorized NOVOPRESS specialist workshops be used for repair and
maintenance work.

Only have the equipment maintained by a specialist.

Caution!

BEFORE ANY MAINTENANCE OR REPAIR WORK,

ALWAYS

 PULL OUT THE MAINS PLUG!

Check oil level

The gauge stick of the oil level indicator (4) must be between the two markings.  
If it is at the lowest marking, oil must be added.
Top up the oil if necessary.

Oil change

First oil change:

After about 1,000 starts, or after 3 months

Other oil changes:

After every 15,000 starts, but at least once annually

Oil volume for:

HA1 ES

3.5 litres

HA 2

6.5 litres

Hydraulic oil:

See Technical Data

Oil filter:

The oil filter is the suction strainer with a mesh width
of 0.06 mm.

Unscrew the oil filling screw with the air-relief valve (3) on the oil tank cover.

Draw off the old oil by means of suction.

Fill with new oil.

Note!

The gauge stick of the oil level oil gauge (4) must be between the two markings.

Cleaning:

Remove the oil film from the hydraulic unit every month.

Hydraulic hose:

The hydraulic hose is to be checked for damage every month.

Replace hydraulic hose:

- If any cracks, crush points, or kinks are visible on the outer layer
- If blister formation is visible
- If pressurised fluid is escaping
- If the hose armature is damaged
- If any discolouration of the outer layer is visible,
  e.g. due to the effect of solvents.

Hydraulic hoses must be replaced after 5 years, even if no
damage is visible.

Summary of Contents for HA1ES

Page 1: ...31070 B03eng 0496 OPERATING INSTRUCTIONS FOR HYDRAULIC DRIVE SYSTEMS HA1ES HA2...

Page 2: ...Page CE Conformity Declaration Safety regulations Technical data 1 Range of application 2 Construction 2 Connecting system tools 3 Three phase safety pedal switch 4 Operation 5 Maintenance 6 Appendix...

Page 3: ...pe plug Hydraulics Hydraulic connection Quick action coupling plug with back pressure valve Operating pressure 150 bars max Delivery capacity at n 1000 min 1 HA 1 0 45 l min HA 2 0 9 l min Dimensions...

Page 4: ...0740 for electric tools An oil filling screw with breather valve 3 and an oil gauge 4 are mounted on the oil tank cover Oil gauge 4 The gauge stick of the oil gauge must be between the two markings If...

Page 5: ...unt of oil will remain between the back pressure valves of the coupling Handle the hydraulic hose with care Bends at the connection points will lead to premature breakdown When coupling up make sure t...

Page 6: ...as far as detectable stop of pressure point System tool ON 3 Pedal actuated beyond pressure point EMERGENCY OFF Pedal switch locked Note When EMERGENCY OFF is actuated The hydraulic control unit is sw...

Page 7: ...il and is damagedas a result Actuate the manual key or pedal switch and hold it down Note When the manual or pedal switch is released the piston of the system tool will return immediately The piston o...

Page 8: ...s Hydraulic oil See Technical Data Oil filter The oil filter is the suction strainer with a mesh width of 0 06 mm Unscrew the oil filling screw with the air relief valve 3 on the oil tank cover Draw o...

Page 9: ...essary Every 6 months Have an inspection complying with VBG 4 and DIN VDE 701 section 1 and section 260 for electric devices of the protection class 1 carried out by a qualified technician an authoriz...

Page 10: ...Repairs Service Scharnhorststra e 1 PO Box 101163 D 41460 Neuss D 41411 Neuss Telex 8 518 015 Tel 02131 2880 Federal Republic of Germany Telefax 02131 28855...

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