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NorthStar ProShot Series, Owner'S Manual

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NorthStar ProShot Series Owner'S Manual Download Page 15

Assembly & Initial Set-Up Instructions 

–

 REV. D 

 

15 | 

P a g e

 

Any Questions, Comments, Problems, or Parts Orders 

Call NorthStar ProSHOT Product Support 1-800-969-7073

 

STEP 3. INITIAL PUMP & ENGINE PREPARATION

 

Prepare Water Pump  Verify pump oil level

. 

 

NOTICE

:

 The pump is shipped with oil.  

1.

 

Verify that oil level is half way up the sight 
glass (or at the indicator line on the dip stick). 

2.

 

If oil level is low, fill with SAE Non-detergent 
30wt. oil. 

3.

 

Replace oil fill dipstick. 

Check Engine Oil  Check the engine oil before starting the pressure washer

. 

 

NOTICE

:

 The engine is shipped with oil. You must check oil before use. 

Refer to the engine manual to locate oil-fill port and for instructions on filling. Use the oil grade and quantity specified 
in the engine manual.

 

Prepare High PSI Hose on 

Hose Reel 

Completely unwrap / unwind the high-pressure hose from the hose reel.

 

NOTICE

:

  

New hose will “grow” when charged for the first time and should always be charged one time before being 

wrapped on the reel.

 

STEP 4. CONNECTING THE BATTERY

 

Unit is supplied with a battery, but not connected for shipping. 

The

 

engine will not run unless a battery is connected.

 

Follow the steps below for connecting and disconnecting the battery. 

If replacing the existing battery, a 12-volt standard, top-post mount, automotive battery (Group 75/86) with a minimum 24 
amp-hour rating should be used. The battery should be installed in the protective battery box located near the engine. The 
inside dimensions of the battery compartment are 11-1/8" L x 7-3/4" W x 10-1/8" H. 

 WARNING:

 

Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock.  Caution must 

be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an 
explosion.  ALWAYS follow the general battery safety rules and instructions listed below.

 

General Battery Safety 

Rules 

•

 

ALWAYS use eye protection and protective clothing when handling batteries. 

•

 

NEVER smoke or work near sparks or other sources of ignition. 

•

 

NEVER touch both battery terminals at the same time with your hand or any other non-insulated tools.

 

•

 

If battery acid contacts skin or clothing, flush immediately with water and neutralize with baking soda. 

Connecting the Battery 

Always connect the cables in the following sequence to avoid shock: 

1)

 

Find the battery cables located inside the battery compartment. 

2)

 

Connect the 

red

 

cable to the 

positive

 (+)

 terminal of the battery. 

3)

 

Then connect the 

black

 cable to the 

negative

 (-)

 terminal of the battery. 

Disconnecting the Battery 

Always disconnect cables in the following sequence to avoid shock: 

1)

 

First, disconnect the 

black

 cable from the 

negative

 (-)

 terminal of the battery. 

2)

 

Next, disconnect the 

red

 

cable from the 

positive

 (+)

 terminal of the battery. 

3)

 

Remove the battery from the battery compartment. 

 

Oil fill dipstick 

Sight glass 

Oil drain hose 

Summary of Contents for ProShot Series

Page 1: ...OORS and at least 20 feet from the home away from windows vents and air intakes to allow proper ventilation If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fresh air RIGHT AWAY Skin Eye Injury High pressure spray can cause serious skin or eye injury including injection injury if fluid pierces the skin Injection injury can result in blood poiso...

Page 2: ... pumps oil level before starting Battery Required A battery is included but not connected The engine will not run unless the battery is connected If replacing purchase a 12 Volt minimum 24 Amp Hr standard top post mount automotive Group 75 86 Water Flow Requirements Make sure your supply water flow rate is 20 higher than the pressure washer s flow rate see Specifications section for detail and tha...

Page 3: ...the Pressure Washer 31 32 Maintenance Repair 33 43 Major Components 44 45 Parts Explosion Ladder Rack Chem Tank 46 Parts Explosion Fenders 47 Parts Explosion Heat Exchanger Blower 48 51 Parts Explosion Pump Engine Generator Head 52 57 Parts Explosion Skid Roll Cage 58 67 Parts Explosion Trailer Tongue Frame Bumper 69 71 Parts Explosion Trailer Water Tank 72 73 Parts Explosion Trailer Hose Reel 74 ...

Page 4: ...r Safety apparel includes waterproof insulated gloves safety goggles non slip protective footwear and ear protection Some cleaning chemicals may require the use of a respirator mask as instructed on chemical label Before using this pressure washer the operator shall determine the suitability of this product for its intended use and assumes liability therein READ THIS MANUAL DANGER Carefully read a...

Page 5: ...High Pressure Discharge Hose 2 3 8 x 150 Chemical Injector Maximum dilution ratio 18 1 Trailer GVWR 9 800 lbs Hitch Size 2 5 16 Input Water Supply Tank Feed 600 gallon tank Flow rate must be maintained at 9 6 gpm Tire Size 16 8 Lug on 6 5 Battery 12 Volt minimum 24 Amp Hr Standard top post mount automotive Group 75 86 The inside dimensions of the battery compartment are 11 1 8 L x 7 3 4 W x 10 1 8...

Page 6: ...Component Identification REV D 6 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 ...

Page 7: ...on Will illuminate when the blower is operating properly 9 Indicator Light Ignition Instrument used to monitor unit operation Will illuminate when burner is firing 10 Thermostat Knob Turn to adjust water temperature 11 Heat Switch On Off device for power to burner components 12 Hour Meter Indicates the number of hour s the pressure washer has been used 13 Engine Key Switch Start the engine by turn...

Page 8: ...Safety Labeling REV D 8 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 ...

Page 9: ...Avoid contact with hot engine and burner Spraying flammables can cause explosion Fuel is flammable and explosive Exhaust can ignite combustible materials NEVER spray flammable liquids Operate only where open flame or torch is permitted NEVER fuel a running or hot engine or oil burner Ensure there are no fuel leaks before starting Keep sources of sparks and flames away Use approved container only f...

Page 10: ...ons Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 1 ON PRODUCT WARNING LABELS Ref Part Description Qty 1 792538 Decal Breakaway Switch 1 2 797512 Decal Towing Moving 1 3 786633 Decal Moving Warning 1 3 2 ...

Page 11: ...safety device will open and relieve excess system pressure Temperature Sensor Thermistor This unit is equipped with a temperature sensor that measures discharge spray temperature and automatically turns the burner off when the temperature setting is reached or is at maximum preset limit When the discharge spray temperature drops the burner automatically reignites Spray Gun Safety Latch The spray g...

Page 12: ...te the components identified in Fig 06251 and Fig 06546 Hardware Bag Inspect the pressure washer immediately after you receive delivery for missing parts and damage If you have missing or damaged components contact Product Support at 1 800 969 7073 Pressure Washer Trailer Ladder Racks Ref 1 1 Drivers Side Front 1 Passenger Side Rear Ref 2 1 Drivers Side Rear 1 Passenger Side Front Located inside l...

Page 13: ...1 hex head flange Gr 5 6 6 82631 Nut 3 8 16 hex flange nylon 6 7 N A Chemical Injector 2 3 high draw assembly 1 7 1 799571 Chemical Injector 2 3 3 8 high draw 1 7 2 777165 Hose 1 4 braided 5 7 3 777834 Clamp Hose 2 7 4 797557 Fitting 1 4 Flat seat HB 1 7 5 777850 Nut Swivel Female Garden Hose 1 7 6 5232 Washer Rubber Garden Hose 1 7 7 777914 Coupling QC 3 8 FNPT 1 7 8 777915 Nipple QC 3 8 x 3 8 FN...

Page 14: ... Using bolts and nuts form the hardware bag install front driver s side and passenger side ladder racks using bottom mount holes as shown in figure below 4 Using remaining 2 bolts form the hardware bag install rear passenger side ladder rack using upper mount holes as shown in figure below 5 Install rear driver s side ladder rack using upper mount holes as shown in figure below Note you will need ...

Page 15: ...e used The battery should be installed in the protective battery box located near the engine The inside dimensions of the battery compartment are 11 1 8 L x 7 3 4 W x 10 1 8 H WARNING Batteries are hazardous because they contain caustic acid can emit explosive gases and can cause electric shock Caution must be exercised when making connections to a battery to avoid shock and contact with the acid ...

Page 16: ... of the trailer Attach Trailer to Hitch Attach trailer to vehicle hitch Trailer and tongue weights listed in the specification section of the manual Ensure the towing vehicle is properly equipped to handle the load 1 Attach trailer coupler to the vehicle s class 4 or higher hitch with 2 5 16 ball only 2 Ensure trailer is level with A frame tow bar parallel to the ground You may need to adjust your...

Page 17: ...ving skills Special attention and driving skills are necessary for towing any type of trailer Vehicle handling Be aware that vehicle handling will be affected when towing the filled pressure washer Exercise caution to avoid loss of control or pressure washer overturning o Keep speed to a minimum so you can always maintain control Reduce speed prior to turns o Allow for wider turns and for more dis...

Page 18: ...t Features are added for the use of a cable lock Lockable ladder rack Features are added for the use of a padlock Secure Control Box The control box housing has been designed with slots for the use of a padlock Secure Spray Gun Secure spray gun in gun mount using the 2 detent pins before towing The gun mount has been designed with added slots to allow the use of a cable lock Ladder Rack If you are...

Page 19: ...NOT START PRESSURE WASHER UNTIL ALL NEEDED REPAIRS HAVE BEEN COMPLETED WARNING High pressure fluid injection hazard High pressure fluid discharge from leaks even pin sized or ruptured components can pierce skin and inject fluid into the body Injection injury can result in blood poisoning and or severe tissue damage leading to infection gangrene and loss of limb Never use a finger or skin to check ...

Page 20: ...w it to cool for at least two minutes before removing any fuel cap WARNING A running or still hot engine or burner is hot enough to ignite fuel 2 Fill fuel tank OUTDOORS never indoors Fuel vapors can ignite if they collect inside and enclosure and explosion can result 3 Stay away from all sources of heat sparks and flames Do not smoke 4 Never pump fuel directly into the gas tank or burner at a gas...

Page 21: ...On a firm level heat resistant surface with good drainage Details regarding each of these criteria are provided below Outdoor Use Only DANGER Carbon monoxide poisoning hazard Exhaust fumes from both the engine and the burner contain carbon monoxide CO a poisonous gas you cannot see smell or taste The CO generated by the pressure washer can rapidly accumulate even in areas that appear to be well ve...

Page 22: ...p of the pressure washer Do not operate with a tarp blanket or cover surrounding the pressure washer Have Clearance for Hot Exhaust The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire Make sure both the engine exhaust and burner exhaust are at least 7 feet from all combustible materials and buildings structures during operation Equip the ...

Page 23: ...ard Exhaust fumes from both the engine and the burner contain carbon monoxide CO a poisonous gas you cannot see smell or taste The CO generated by the pressure washer can rapidly accumulate even in areas that appear to be well ventilated resulting in dangerous and fatal concentrations within minutes ONLY run pressure washer OUTDOORS and at least 20 feet from the home away from windows vents and ai...

Page 24: ...dual guns WARNING NEVER use 9 0 nozzles when operating both guns If two operators use 9 0 nozzles and one operator releases the trigger on their gun the flow through the second operator s gun will suddenly increase from 4 5 to 8 GPM This will cause the second operator s gun to kick without warning which could result in loss of balance and or spraying control 2 Type of cleaning job Select the appro...

Page 25: ...s equipped with a chemical tank and chemical injector which siphons cleaning chemicals into a low pressure washer spray downstream of the pump Adequate suction pressure is created only when the low pressure black spray nozzle is used The introduction of cleaning chemicals via the chemical injector affords the following advantages It protects the pump from damage because no chemical passes through ...

Page 26: ... all operators and potential renters in safe set up and operation Do not allow anyone to operate the pressure washer who has not read the owner s manual and been instructed on its safe use Adult control only Only trained adults should set up and operate the pressure washer Do not let children operate Pressure washers can generate forces greater than children can control and require judgment beyond...

Page 27: ...nded PROMPT EMERGENCY RESPONSE Seek medical aid for suspected injection injury If injured by high pressure fluid no matter how small the wound is see a doctor at once A typical injection injury may be a small puncture wound that does not look serious However severe infection or reaction can result if proper medical treatment is not administered immediately by a doctor who is familiar with injectio...

Page 28: ...o react with the dirt before rinsing 7 Prepare to rinse by changing to a high pressure nozzle Changing the nozzle from the low pressure black nozzle to a high pressure nozzle will stop the flow of chemicals into the water stream Refer to instructions for selecting and changing the nozzle in Step 1 Connect Hoses Water Supply and Nozzle 8 Rinse with high pressure spray either hot or cold as instruct...

Page 29: ... off the elevated surface When spraying from a ladder or scaffolding ensure it is firmly anchored from sway or tip over Be aware of puddles and slippery surfaces Ensure there is adequate drainage to prevent pooling of water Prevent surface damage flying debris Surfaces being sprayed must be strong enough to withstand high pressure spray or damage may result In addition high pressure spray will dis...

Page 30: ...interrupting spraying rotate trigger safety latch downward to the locked position to guard against accidental trigger release 10 Always turn off the engine and activate spray gun trigger to relieve system pressure when the sprayer is unattended or the operator is disconnecting hoses installing cleaning nozzles or servicing the pump WARNING Always turn off the engine and relieve system pressure whe...

Page 31: ...rform periodic maintenance as directed in this manual to keep the pressure washer in safe working condition Prepare Pressure Washer for Freezing Conditions if needed If you will be storing the pressure washer in freezing temperatures you must properly prepare the pressure washer to prevent water from freezing in the system CAUTION Do not allow water to freeze in the pressure washer high pressure h...

Page 32: ...engine fuel tank is full 2 Add fuel stabilizer to fuel tank 3 Run pressure washer with high pressure hose at least 5 minutes after adding stabilizer to allow it to enter the fuel system 4 Shut off engine Prepare Pressure Washer for Storage Prepare the pressure washer for storage 1 Disconnect the battery remove it from the battery compartment and store it indoors above 32 2 Make sure the engine sta...

Page 33: ...tions 1 Locate the Air Damper Lever on blower housing 2 Make sure burner is cool to the touch before attempting to adjust 3 Begin operation of the pressure washer and switch on the burner as instructed in the operation section of the manual Have someone operate the spray gun so the burner fires 4 Locate the air damper lever Figure 5 below Observe the position of the arrow on the lever relative to ...

Page 34: ...aintenance As specified in engine s owner s manual Change Pump Oil After first 40 hours of use Every 3 months or 500 hours of use after that Maintain Burner s Fuel Filter Water Separator Each Use Change filter after every 500 hours of use Descale Heating Coil Annually or more frequently as use and performance require see instructions Inspect Heating Coil and Desoot As needed Inspect Clean Adjust E...

Page 35: ... poor operation of the pressure washer and will void the warranty Keep Pressure Washer Clean Keep pressure washer clean If dust or debris accumulates on the pressure washer clean the pressure washer with a damp cloth or soft bristle brush Do not allow air intakes to become blocked CAUTION Do not spray pressure washer with a garden hose or pressure washer Water may enter the pressure washer and cau...

Page 36: ...he hose barb for a minute or two Turn clockwise to close Manual cleaning method 1 Disassemble filter housing 2 Remove filter 3 Run under water to clean Note The filter can be ordered separately if it becomes damaged See the Inlet Filter reference in the parts explosion section 4 Reassemble Recharge and Maintain Battery Inspect recharge and maintain battery according to your battery manufacturer s ...

Page 37: ...Descale Heating Coil Descale coil tubing annually or more frequently as needed In hard water areas scale can build up inside the heating coil tubing Scale deposits will decrease the output pressure and temperature of heated spray and may eventually clog water flow through the heating coil Descale the coil tubing at least annually and more frequently if you detect a decrease in output pressure or t...

Page 38: ...he 2 1 1 4 Jam nuts and the 3 8 bolt underneath the base 8 Lift off Outer Wrap Inner Wrap and Inner Cover Set aside 9 Using a couple of straps wrap them around the Coil and attach to a hoist to lift off You may also use the lifting eyes with hooks to lift with hoist This coil weighs at least 125 lbs If no hoist is available it is recommended that this become a 2 man job each with the ability to li...

Page 39: ...3 4 socket Keep partially torqued to aid in tensioning 6 Loosen front 1 2 tensioner bolt with 3 4 socket 7 Using a 1 2 square drive move the tensioner plate so notch lines up as shown An extension is recommeded for the pump tensioner 8 Retighten the front and rear bolts NOTE Proper tensions for pump and generator belts below are for new belts only 9 Replace the belt guard DANGER Do not operate unl...

Page 40: ... the flow switch housing which allows the burner to fire during spray mode 1 Disconnect the swivel fitting from elbow to the inlet of the coil 2 Remove the Cap fitting from the flow switch 3 Slide out the Shuttle Assembly If the magnet in the shuttle assembly is damaged or missing replace the entire flow switch assembly To order a replacement flow switch assembly call NorthStar ProSHOT Product Sup...

Page 41: ...uel Filter Pump Check fuel filter and fuel pump when inspecting fuel lines Change replace as needed See the Parts Explosion for locations Skid and Roll Cage Clean Chemical Strainer and Injector Clean the strainer and injector Always start with a clean detergent container Run clean water through the injector after each use Inspect Maintain Brakes Inspect brakes annually or more frequently as use an...

Page 42: ...ll need maintenance and repairs A NorthStar ProSHOT pressure washer is no exception At times a NorthStar ProSHOT pressure washer may become inoperable because repairs are required NorthStar ProSHOT Product Support will assist in these repairs as needed but if an inoperable pressure washer creates a major expense to your business then we strongly recommend the following Have a staff person become f...

Page 43: ...utions Leak between unloader and gun Check all connections between unloader and gun for leaks Tighten loose components and replace damaged components Gun leaking internally Replace spray gun SMOKE FROM HEAT EXCHANGER Causes Solutions Air band not adjusted properly Adjust the air band until the burner burns cleanly See Installation Instructions Poor quality fuel Use kerosene for the cleanest burn W...

Page 44: ...Major Components REV D 44 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 ...

Page 45: ...4 Ref Description Figure 1 Ladder Racks 06239 2 Chemical Tank 06314 3 Fenders 06497 4 Skid 06266 Heat Exchanger 06442 Blower Housing 06443 Pump Engine Generator 06270 Skid Roll Cage 06266 5 Tongue 06501 6 Axle Frame 06500 7 Bumper 06502 8 Water Tank Platform 06503 06504 9 Hose Reel A Frame 06526 06527 These components go into more detail on the following pages ...

Page 46: ...MICAL TANK FIG 06314 Ref Part Description Qty 1 798651 Hose 1 2 x 2 2 2 777840 Fitting 1 2 x 1 4 MPT 2 3 777110 Clip hose 2 4 796327 Ball valve 1 4 FPT 2 5 783212 Fitting 1 4 MPT x 1 4 HB elbow 2 6 777834 Clamp 1 4 Hose 6 7 793184 Tank chemical 2 8 82630 Nut 5 16 18 nylon insert lock 4 9 794226 Chemical tank hold down 8 10 798496 Hose 1 4 x 4 00 2 11 796797 Fitting 1 4 HB Tee 1 12 798497 Hose 1 4 ...

Page 47: ...176 Tandem Fender weldment 2 7 779647 Tape Anti Skid sold by the foot 18 67 8 795193 Side marker amber 2 9 82159 Screw 8 x 3 8 hex head self tapping for tether cap to tank 12 10 82621 Bolt 5 16 18 x 3 4 hex head flange 16 11 794225 Chemical tank support bracket 2 12 794152 Platform 600 gallon water tank 1 13 794222 Chemical tank holder 2 14 793000 Skid roll cage weldment 1 15 797118 Guard Wire 2 1...

Page 48: ...Parts Explosion Heat Exchanger Blower REV D 48 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 ...

Page 49: ...insert lock 2 1 15 797649 HX Fuel Line Guard Side 1 1 16 82649 Blind rivet 3 16 23 1 17 82624 Bolt 3 8 16 x 1 hex head flange Gr 5 13 1 18 792135 Hold Down BRKT HX 4 1 19 82631 Nut 3 8 16 hex flange nylon 12 1 20 792132 Inner Wrap Large HX 1 1 21 799015 AJR 107mm 1 1 22 797075 Inner Cover WLDT XL Exhaust HX 1 1 23 792248 Gasket 1 1 24 82660 Rivet 3 16 large flange 6 1 25 797583 Angled Intake Duct ...

Page 50: ...Bolt 1 4 20 X 3 4 HHSF 1 10 798057 Hangtag Rupture Disk Warning 1 10 1 32821 Lanyard Hangtag Warning 1 11 796493 1 2 MPT x 3 8 FPT Elbow 1 12 797199 Elbow 3 8 MPT x 3 8 FPT swivel 1 13 796492 Switch Flow 12 0GPM 5000psi WP SSN 1 14 777337 Nipple Hex 8MP 6MP 1 15 793967 Fitting 1 2 NPT Swivel Tee 1 16 30048 Reducer 8MP 6FP 1 17 793964 Hi PSI Limit 6500PSI 1 18 798188 Fitting Coil outlet manifold wi...

Page 51: ... 2 5 797555 HX 8GPM blower impeller 1 6 82090 5 16 X 75 HHFB 2 7 797554 HX 8 GPM blower motor mount 1 8 798404 Motor 120VAC 736W 1 8 1 799381 Capacitor HX Motor 120VAC 736W 1 9 82630 5 16 Flange Nyloc nut 1 10 794146 Fitting 1 4 JIC to 1 8 1 11 798456 8GPM fuel pump heat SHI 1 12 796682 Pump fuel 120V 55 gear 1 13 777340 Barb Hose 1 4 MPT x 1 4 2 14 777834 Clamp 1 4 hose 2 15 798493 Coupler Pump M...

Page 52: ...ments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 PUMP ENGINE GENERATOR FIG 06270 Ref Description Figure 1 Engine Belts Pulleys 06271 2 Pump Engine and Generator Base with ISO Mounts 06154 3 Pump 06155 4 Belt Guard 06466 5 Generator 06157 ...

Page 53: ...enerator Head 1 2 795030 Rubber Grommet 3 3 82628 Bolt 1 2 13 x 2 1 2 hex head 4 4 793909 Iso Mount for Pump Engine and Generator Base 2 5 795645 Iso Mnt Red Gold 155 Lbs Tech Prod 51641 4 4 6 82632 Nut 1 2 13 nylon flange lock 8 7 82627 Bolt 1 2 13 x 1 1 2 hex head 4 8 82686 1 2 External star washer 2 9 794460 Washer snubbing 4 10 82631 Nut 3 8 16 hex flange nylon 8 11 82122 Washer 1 2 USS 4 12 8...

Page 54: ...3 KO2505042s Filter Engine Fuel 1 2 796339 Oil Drain Kit 3 8 NPT P 1 3 82631 Nut 3 8 16 hex flange nylon 4 4 82625 3 8 16 x 1 75 Hex Head Flange Bolt GRD 5 4 5 794405 Sheave 3A9 0B9 4 SK 1 6 794393 Belt 3B X 53 1 7 779529 Bushing SK X 24MM PW 1 7 1 798589 Bolt with lock washer for Pump bushing 3 8 82627 Bolt 1 2 13 x 1 1 2 hex head 4 9 82037 Nut 1 2 13 Nylon Insert 1 10 793855 Pump Tension Adjustm...

Page 55: ...ex head flange 4 19 793926 Kohler Patch Plate 1 20 794406 Sheave AK41H 1 21 82142 Key 3 16 X 3 16 X 2 1 22 33562 Bushing H 3 4 1 22 1 798590 Bolt with lock washer for Generator bushing 2 23 794397 Belt AX38 1 24 82035 Bolt 1 2 13 x 2 1 2 hex head serrated flange 1 25 794412 Lovejoy SE R18 Tensioner 1 26 82653 Nut 1 2 13 Prevailing Torque 3 27 794411 Pulley Idler 4 A groove 1 28 794020 Generator Te...

Page 56: ...6 Bonded Seal 1 4 1 10 794041 Fitting 3 4 MNPT x 1 Hose Barb Steel 1 11 797199 Fitting 3 8 MPT x 3 8 FPT swivel elbow 1 12 794390 General Pump 8 3000 BD Left Crank See Parts Explosion Pump 1 BELT GUARD FIG 06466 Ref Part Description Qty 1 792840 Base for the Pump Engine and Generator Head 1 2 82621 Bolt 5 16 18 x 3 4 hex head flange 22 3 82021 Washer 5 16 Flat 3 4 82650 Rivet 5 16 18 UNC x 771 4 5...

Page 57: ...TOR HEAD FIG 06157 Ref Part Description Qty 1 792840 Base for the Pump Engine and Generator Head 1 2 82621 Bolt 5 16 18 x 3 4 hex head flange 2 3 82022 Bolt 3 8 16 x 3 4 hex head serrated flange 4 4 82028 Washer 3 8 USS flat 3 5 82465 Washer External star 3 8 1 6 306459 Wire Engine ground wire 1 7 795080 2000W Belt Drive Generator See Parts Explosion Generator 1 ...

Page 58: ...d Roll Cage FIG 06266 Ref Description Fig 1 Fuel Tank Housing 06267 2 Fuel Routing Management System 06346 3 Fuel Line Routing Burner Fuel Line Routing 06268 Engine Fuel Line Routing 06269 4 Battery Housing 06082 5 Manual Tube 06085 6 Gun Mount 06084 Spray Gun 06256 7 Unloader 06083 8 Control Box Housing 06347 9 Skid Roll Cage Weldment Part 793000 06266 ...

Page 59: ...r Fuel Tank Cap w Teether 1 5 793643 Tank Strap Protector 16 6 82623 Bolt 5 16 18 x 2 1 2 hex head flange 4 7 794380 Tank Strap Tension Arm 8 8 794886 Heat Shield 1 9 82621 Bolt 5 16 18 x 3 4 hex head flange 6 10 782325 Decal Danger and Warning 1 11 798365 Hose 1 4 Fuel Line Return Line from Carbon Canister to Tank 1 02 long 1 12 777834 Clamp 1 4 Hose 6 13 797141 Carbon Canister 800cc 1 14 793645 ...

Page 60: ...MENT SYSTEM FIG 06346 Ref Part Description Qty 1 82222 Nut 1 4 20 nylon insert lock 2 2 798575 Fuel Pump 2 3 5PSI 15GPH 1 2 1 32417 Wire Snap plug terminal male 1 2 2 32420 Wire Snap plug terminal female 1 3 796161 Elbow 1 4 x 1 8 hose barb 1 4 82315 Bolt 1 4 20 x 1 carriage 2 5 30755 Filter fuel red 150 microns 1 6 796162 Fitting 1 4 x 1 8 NPT 1 7 779666 Clamp 1 loop 4 8 797396 Wire harness Kohle...

Page 61: ...sert lock 10 BURNER FUEL LINE ROUTING FIG 06268 Ref Part Description Qty 1 798361 Hose 1 4 Fuel Line Fuel tank to fuel filter water separator 4 67 long 1 2 798362 Hose 1 4 Fuel Line Fuel pump bypass to fuel tank 4 long 1 3 798215 Hose 1 4 Fuel Line Filter to Fuel Pump Line 1 92 long 1 4 793645 Hose Wire Clip 1 2 3 ENGINE FUEL LINE ROUTING FIG 06269 Ref Part Description Qty 1 798216 Hose 1 4 Fuel L...

Page 62: ...n Qty 1 777489 Battery strap 1 2 82233 Bolt 5 16 18 x 2 carriage 2 3 777667 Cable battery red with top post terminal 1 4 794449 Battery box tray weldment 1 5 38578 T handle knob 1 6 82630 Nut 5 16 18 nylon insert lock 5 7 82021 Washer 5 16 USS 1 8 82621 Bolt 5 16 18 x 3 4 hex head flange 4 9 782397 Decal Battery Warning Decal 1 10 777647 Standard battery box with lid 1 11 799018 Top post battery 1...

Page 63: ... 24 x 1 2 Phillips Head Screw 2 5 796612 Lower gun mount 1 6 82065 Nut 10 24 nylon insert lock 2 7 82621 Bolt 5 16 18 x 3 4 hex head flange 6 SPRAY GUNS FIG 06256 Ref Part Description Qty 1 791279 Lance 28 Viton coupler 2 1 1 796379 O Ring not shown 2 1 2 791274 1 4 Coupler with O Ring not shown 2 2 796731 Gun with Lance 2 2 1 GP2701015 O Ring not shown 2 2 2 GP2701024 O Ring not shown 4 2 3 GP271...

Page 64: ... 4 1 2 798264 Hose 3 8 X 31 1 3 796618 Clamp T bolt 1 06 1 14 OD 1 4 796160 Elbow 1 2 MPT X 3 4 beaded 1 5 777838 Plug hex 1 4 counter sunk 1 6 777337 Nipple hex 8MP 6MP 1 7 777409 Unloader block mount with bolts nuts 1 8 796502 Unloader valve 1 9 797201 Elbow 3 8 MPT x 3 8 FPT swivel 1 10 797203 Elbow 1 2 MPT x 3 8 FPT swivel 1 11 777378 Hose 3 8 x 18 Connects to Part 797199 in heat exchanger par...

Page 65: ... 1 9 GPY16210000 Screw M4x4 set 1 10 GPY10307201 O Ring 1 78x20 35 1 11 GPY10306801 O Ring 1 75x17 17 1 12 GPY60185135 Brass body 1 2 NPT 1 13 GPY10329285 O ring 1 14 GPY60048831 Shutter pin brass O ring 1 15 GPY60048951 Spring 0 8x13 3x27 SST 1 16 GPY60185231 Shutter coupling 1 2 f NPT brass 1 17 GPY10307260 O Ring 1 78x21 95 1 18 GPY60172684 Valve regulating knob 1 19 GPY60172731 Valve regulatin...

Page 66: ...sher 1 4 flat 3 2 3 82222 Nut 1 4 20 nylon insert lock 4 2 4 82301 Washer 1 4 star 1 3 797448 Decal Control Box Operating Instructions 1 4 82059 10 24 x 1 2 Phillips Head Screw 8 5 796737 Control Box Mount Panel Door 1 6 82065 10 24 Nylon Insert Lock Nut 8 7 797449 Decal Nozzle Holder 1 8 777111 Grommet 18 9 799396 Nozzle 3 0 Steam 2 10 799395 Nozzle 7 0 Steam 1 11 778949 Nozzle Soap 3 12 778737 4...

Page 67: ...ect Stainless Steel Nozzle 1 18 782122 4 5 0Deg Red 1 4 Quick Connect Stainless Steel Nozzle 2 19 798911 9 0 0Deg Red 1 4 Quick Connect Stainless Steel Nozzle 1 20 796536 Control Panel Door Latch 1 21 797447 Decal Control Box Door 1 22 777201 Detent Hinge 2 23 795665 Kohler Key Box Assembly 1 23 1 792433 Grommet 1 1 4 hole x 1 opening 1 23 2 KO2434003 Kohler Engine Key 1 23 3 KO2509937 Kohler Engi...

Page 68: ...797049 Relay switch 2 5 799549 Ground fault circuit breaker 1 6 797046 3 position lever lock 1 7 791661 Thermostat board 1 8 797044 Led indicator light 5 9 797050 Hour meter 1 10 797051 Heat switch 1 11 797052 Thermostat knob 1 12 797511 Strain relief 3 4 2 13 22502 Strain relief 1 2 3 14 798670 Control Box enclosure 1 15 798687 Wire harness Motor ignitor cable 1 16 797411 Wire harness Generator C...

Page 69: ... Harness wire passenger side 1 4 82288 Nut 5 8 11 class G flange 32 5 82664 Bolt 5 8 11 x 1 3 4 hex head flange 32 6 794935 6 torsion axle gusset 2 7 794928 Axle torsion 5200 lb 2 8 796651 Hub cap 4 9 798353 Tire 15 6 Lug on 5 5 and Wheel 4 9 1 798485 Tire 15 6 Lug on 5 5 4 9 2 798486 Rim 15 6 Lug on 5 5 4 10 82521 Nut lug 24 11 797074 Gusset hose reel mount foot 2 12 794237 Foot hose reel mount 2...

Page 70: ... nylon 7 5 798022 Spare Tire Stud 1 2 20 2 6 82627 Bolt 1 2 13 x 1 1 2 hex head 4 7 796130 Spare tire mount class 4 1 8 798353 Tire 15 6 Lug on 5 5 and Wheel 1 9 82521 Nut lug 2 10 N A Vin Plate Not Available 1 11 792538 Decal Breakaway Switch 1 12 796691 Safety cable pair 1 13 82122 Washer 1 2 USS 2 14 796876 Jack foot plate 2000 1 15 778498 Coupler pin for jack plate 1 16 82632 Nut 1 2 13 nylon ...

Page 71: ...d flange 16 29 798433 Toolbox nameplate 1 30 82649 Blind rivet 3 16 4 31 797619 Decal Toolbox 1 32 82630 Nut 5 16 18 nylon insert lock 16 33 794187 Tongue weldment Class 4 1 34 82222 Nut 1 4 20 nylon insert lock 2 82682 Nut 5 8 11 Class C lock for coupler 4 BUMPER FIG 06502 Ref Part Description Qty 1 794086 Ladder frame 146 1 2 82631 Nut 3 8 16 hex flange nylon 12 3 798566 Tie Down D Ring 2 4 8262...

Page 72: ... cap with tether 1 3 796404 2 Vent Cap with poly screen 1 4 794766 Tank strap 3 5 82626 Bolt 3 8 16 x 2 1 2 hex head flange 4 6 796405 Fitting 2 bulkhead 1 7 793165 Tank 600 gallon 1 8 794152 Platform 600 gallon water tank 1 9 82624 Bolt 3 8 16 x 1 hex head flange Gr 5 8 10 82631 Nut 3 8 16 hex flange nylon 12 11 794878 Tank snugger 2 12 798644 Hose 3 4 x 7 167 1 13 794031 Inlet float valve 1 14 7...

Page 73: ...nnect 1 2 782719 Fitting quick connect 2 1 3 796350 Fitting 2 FNPT x 2 MNPT gate valve 1 4 796405 Fitting 2 bulkhead 1 5 795979 Tank drain bracket 1 6 782715 Fitting 2 x 2 HB plastic 1 7 798649 Hose 2 x 1 375 discharge 1 8 796900 Fitting 2 MPT x 1 8 1 9 796899 Float switch tank level 1 10 796874 Fitting 2 MPT X 2 FPT X 2 HB 1 11 782716 Clamp t bolt 2 44 2 75 2 12 82624 Bolt 3 8 16 x 1 hex head fla...

Page 74: ...all NorthStar ProSHOT Product Support 1 800 969 7073 HIGH PRESSURE HOSE REEL FIG 06526 Ref Part Description Qty 1 82623 Bolt 5 16 18 x 2 1 2 hex head flange 8 2 796390 Hose guide 2 3 796923 Nylon bushing 8 4 797591 Hose 3 8 x 150 High Pressure 2 5 777915 Coupler 3 8 2 5 1 GP2701020 O ring not shown 2 ...

Page 75: ...11 Fitting Tee 3 8 Forged 1 17 796408 Hose 3 8 x 123 high pressure 1 18 82631 Nut 3 8 16 hex flange nylon 16 19 798111 Hose reel mount receiver 2 20 798260 Plate Hose reel mount elbow bracket 2 21 82145 U Bolt 1 4 x 1 31 x 1 31 2 22 798262 Elbow 3 8 x 3 8 2 23 82222 Nut 1 4 20 nylon insert lock 20 24 798107 Latch spring 2 25 778674 Pin Cotter 2 26 777124 Nut 1 slotted jam 2 27 778844 Washer Axle s...

Page 76: ...l NorthStar ProSHOT Product Support 1 800 969 7073 LOW PRESSURE HOSE REEL FIG 06527 Ref Part Description Qty 1 82623 Bolt 5 16 18 x 2 1 2 hex head flange 4 2 796390 Hose guide 1 3 796923 Nylon bushing 4 4 799017 Garden hose 3 4 x 100 ft 1 5 800429 Garden Hose Adapter 1 7 5232 Washer Rubber Garden Hose 1 ...

Page 77: ... 4 hex head serrated flange 8 16 798111 Hose reel mount receiver 1 17 778844 Washer Axle stub wheel 1 18 777124 Nut 1 slotted jam 1 19 778674 Pin Cotter 1 20 798644 Hose 3 4 x 7 167 1 21 82145 U Bolt 1 4 x 1 31 x 1 31 1 22 777797 Fitting 1 2 x 1 2 Elbow 1 23 82222 Nut 1 4 20 nylon insert lock 10 24 82085 Washer 1 4 flat 4 25 798260 Plate Hose reel mount elbow bracket 1 26 798645 Hose 3 4 x 2 58 1 ...

Page 78: ...1 1 1 N A Drum Hub 12 IN 6 lug 2 4 1 1 2 798729 Bearing cup 15245 2 4 1 1 3 798707 Bearing cup 25520 2 4 1 1 4 798708 Stud 1 2 20 x 2 00 OAL w 39 x 617 Knurl 12 4 1 2 798730 Bearing cone 15123 2 4 1 3 798731 Bearing cone 25580 2 4 1 4 798732 Seal triple lip 2 250 2 4 2 798733 Dust Cap 2 50 Lube with Grommet 2 4 3 798734 Spindle 3500 lb Torsion 2 4 4 798714 Castle nut 1 14 UND 2B 12 slot 2 4 5 7987...

Page 79: ...TOR HEAD PART 795080 Ref Part Description Qty 1 N A Front Cover 1 2 N A Brand Cover 1 3 N A Stator Assembly 1 4 N A Rotor Assembly 1 5 N A Washer 2 6 N A Rear Cover 1 7 N A Bolt M6 x 8 HF 4 8 796000 Carbon Brush 1 9 798210 Terminal Block 1 10 798211 End Cover 1 11 82681 Bolt M5 05 x 50 HF 2 12 798212 Rubber Boot 1 13 N A Bolt M8 x 5 8 HF 5 14 795997 AVR 1 ...

Page 80: ...ve Guide 169 6 8 GP90516500 Anti ext ring Ø24 7x29x1 5 6 9 GP66130041 Plug M32x1 5x29 5 6 10 GP36712701 Valve Assy Complete 169 6 11 GP99303900 Screw M8 x 16 8 12 GP47151222 Cover 1 13 GP701147 O ring Ø67 95x 2 62 2 14 GP90387700 O ring Ø39 34x 2 62 1 15 GP70211801 Oil Sight Glass 1 16 GP90075600 Retainer Clip 1 17 GP91838000 Bearing 2 18 GP66010022 Crankcase 1 19 GP98210600 Dipstick vented 1 20 G...

Page 81: ...0 Seal Retainer Ø22mm 173 3 43 GP90361600 O ring Ø34 65 x 1 78 173 3 44 GP90271500 LP Seal Ø22mm 172 173 3 45 GP66216170 Intermediate Ring Ø22mm 173 3 46 GP90271700 HP Seal Ø22mm 172 173 3 47 GP47200074 Pump Rail 2 48 GP96710600 Washer M10 4 49 GP99364400 Screw M10 x 18 4 50 GP90912600 Guide Bushing 3 51 GP90162500 Seal Plunger Rod 2 3 52 GP96738000 Gasket Aluminum 3 8 1 53 GP96770000 Washer 1 54 ...

Page 82: ...rts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 TRAILER DECAL LOCATION FIG 06505 Ref Part Description Qty 1 797454 Decal 600 Gallon Billboard 2 2 798009 Decal Kohler HX 1 3 797447 Decal Control Box Door 1 4 797619 Decal Tool Box 1 5 798006 Decal Water Tank Back 1 ...

Page 83: ...WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT BLK YLW BLUE BLUE BLUE BLUE BRW BRW BLUE BLUE BLUE BLUE BLUE REAR ID LIGHT CONNECTOR TO 7 WAY BRW BRW BRW YLW RED RED RED GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN WHT WHT BL BLACK G GREEN R RED Y YELLOW W WHITE DB DARKBLUE 10A FUSE W LOW WATER SHUTDOWN 5WIRE CONNECTION TO KEY SWITCH W BL G W W Y DB R 10A FUSE W BL OIL PRESSURE SWIT...

Page 84: ...g 84 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 GND L 1B 17 6B N1K 7 OUTER BOX 1B 3 11 16 17 1D 1C 1C 6B N1K 8 7 NOTES THIS LINEREPRESENTS WHITE CABLE ...

Page 85: ... 85 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 19 18 17B DOWN 15A 6B 5A 7 8 GND GND 17A UP N1J 16A DOWN GFCI GND L 1B 3 11 16 17 1D 1C 1C 6B N1K 8 7 1B ...

Page 86: ...Schematic Drawing 86 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 ...

Page 87: ...BATTERY CONTROL BOX C10 ST EXT EXT BAT BLk WHT RED BLK WHT WHT WHT WHT WHT WHT WHT WHT WHT BLK BLK BLK BLK BLK BLK BLK BLK WHT WHT BLUE RED RED RED Y Y Gr Gr Gr Gr Gr Gr Gr Gr BLK Y EXT EXT LED OIL_ALT C11 C4 C3 C1 C2 T1 FUEL PUMP REGULATOR RECTIFIER CHARGE COIL FLYWHEEL T2 T3 T4 OIL LEVEL SWITCH SPRAK PLUG IGNITION COIL MAIN FUSE BLK WHT BLK RED 1 2 3 4 C8 C9 2 4 6 1 3 5 CHARGE OIL ...

Page 88: ...em Never add to or modify the exhaust system fuel tank or fuel lines Carbon monoxide poisoning fuel leaks fire or explosion could result Unloader valve Do not attempt to alter the unloader valve s maximum pressure Excess pressure could cause serious injury from escaping high pressure fluids and or pump damage Any alteration other than turning the adjustment knob will void your warranty Guards Do n...

Page 89: ...Spills Clean up fuel spills immediately Move pressure washer away from spilled fuel on the ground Wipe fuel off engine and wait 5 minutes for excess fuel to evaporate before starting engine Fuel soaked rags should be disposed of properly On skin clothes If fuel is spilled on your skin or clothes change clothes and wash skin immediately Inspect fuel system Check fuel tanks and fuel system on a regu...

Page 90: ...amage flying debris Surfaces being sprayed must be strong enough to withstand high pressure spray or damage may result In addition high pressure spray will dislodge unsecured objects as well as surface chips and debris resulting in hazardous flying objects that can cause personal injury or property damage Do not spray brittle surfaces or breakable fragile or unsecured objects such as stucco or lam...

Page 91: ...ot look serious However severe infection or reaction can result if proper medical treatment is not administered immediately by a doctor who is familiar with injection injuries Other exhaust dangers This product contains or emits chemicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust AFTER USE Cool engine before storing Let en...

Page 92: ...ted to Roll cage chassis Pump engine generator mount hose reel mount fenders bumper tongue tank platform control box mount battery mount and ladder racks Heat Exchanger Coil Weldment 7 years from date of purchase NorthStar ProSHOT shall warrant the Coil from defects in material or workmanship for a period of 7 years from the date of purchase by user Warranty does not cover damage from freezing or ...

Page 93: ...rting batteries damage related to rodent and or insect infestation Damage caused by freezing and damage caused by vandalism Additional exclusions loss of running time inconvenience loss of income or loss of use including any implied warranty of merchantability of fitness for a specific use Also Outdoor Power Equipment needs periodic parts and service to perform well and this warranty does not cove...

Page 94: ...94 P a g e Any Questions Comments Problems or Parts Orders Call NorthStar ProSHOT Product Support 1 800 969 7073 Manufactured by Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com ...

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