NorthStar 1094051 Owner'S Manual Download Page 3

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Table of Contents

About Your Water Pump

............................................................................................................ 4

Intended Use

................................................................................................................................. 5

Summary of Important Safety Information

................................................................................6

During Assembly

Before Operation
During Fueling/Refueling
During Operation
After Operation

During Storage / Troubleshooting

Warning Label Locations

............................................................................................................10

Unpacking

................................................................................................................................................

Assembly

................................................................................................................................................................

Machine Components

..................................................................................................................13

Operation

Operation - Preparing the Water Pump for Each Use

Step One: Inspect/Repair ...............................................................................................................

Step Two: Fueling

.....................................................................................................................................

Step Three: Attach a suction strainer

......................................................................................................

Step Four: Place the water pump

.............................................................................................................

Operation - Using the Water Pump

......................................................................................................

Storage

..........................................................................................................................................18

Troubleshooting

...........................................................................................................................19

Specifications

................................................................................................................................20

Water Pump Exploded View

.......................................................................................................21

782591 Pump Exploded View

.....................................................................................................22

Limited Warranty

........................................................................................................................23

Summary of Contents for 1094051

Page 1: ...er pump DO NOT START water pump until ready to use in order to avoid unintentional water release Improper use of the water pump could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment Flammable materials such as gasoline should not be pumped with this pump Explosion might result causing serious injury Corrosive materials should b...

Page 2: ...Hazard Signal Word Definitions 2 ...

Page 3: ...ooting Warning Label Locations 10 Unpacking 11 Assembly 12 Machine Components 13 Operation Operation Preparing the Water Pump for Each Use Step One Inspect Repair 14 Step Two Fueling 15 Step Three Attach a suction strainer 16 Step Four Place the water pump 16 Operation Using the Water Pump 17 Storage 18 Troubleshooting 19 Specifications 20 Water Pump Exploded View 21 782591 Pump Exploded View 22 L...

Page 4: ...l Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this water pump and or optional accessories Warranty Registration Please fill in the warranty registration information and have it on hand when you call in on a warranty claim Attention All Rental Companies and Private Owners who loan this equipment to others All persons to whom you rent loan this ...

Page 5: ...or use in applying pesticides in dry or aerosolized form or for use with fumigants Some formulations of liquid pesticides do not remain in solution and should be agitated to maintain a uniform mix APPLYING OTHER LIQUIDS In addition to applying pesticides this water pump may be used to pump spray other non flammable liquids Example uses include watering plants trees or applying water for dust contr...

Page 6: ...ict access for the period recommended on chemical label Keep water pump away from children pets Pesticides can be especially toxic to children and animals Do not allow anyone younger than 16 to operate water pump since pesticides are especially toxic to children DURING FUELING REFUELING Fuel outdoors Fill fuel tank outdoors never indoors Gasoline vapors can ignite if they collect inside an enclosu...

Page 7: ...nance Perform periodic maintenance as directed in this manual to keep the water pump in safe working condition Clean water pump immediately after use according to the directions provided in this manual Decontaminate yourself after you are done using and have cleaned the water pump Wash all exposed areas of the body with soap and water and remove and launder clothing Dispose of or store remaining c...

Page 8: ...y in the event of leaks bodily chemical contact poisoning or spills See instructions below Pump leak If the water pump develops a leak immediately stop using Turn off power to the engine and follow directions below as applicable Bodily chemical contact Personal contamination can occur when chemicals splash spill or spray directly onto a person 1 Immediately follow First Aid instructions on chemica...

Page 9: ... 1 Controlling the spill by stopping the source of the spill 2 Containing the spill so that it does not spread and get into water sources 3 Cleaning up the spill immediately 4 Seeking additional advice from Chemical manufacturer See chemical label for contact information State pesticide regulatory agency In the U S call the National Pesticide Info Ctr at 800 858 7378 for assistance in contacting y...

Page 10: ...Warning Label Location 10 Call North Star Product Support at 1 800 270 0810 to order new labels Order Part No 785261 Warning priming plug 782641 Warning decal 781120 Pump decal ...

Page 11: ...e manual bag If you have damaged components Contact the freight company that delivered the unit and file a claim If you have missing components Contact NorthStar Product Support at 1 800 270 0810 The following items are found in the manual bag 82076 x 1 BOLT QTY 4 82222 NYLOC NUT QTY 4 2215 RUBBER FEET QTY 4 ...

Page 12: ...Assembly 12 Rubber Foot Bolt Nut Base Attach rubber feet to the base 1 Using a 3 8 and 7 16 socket attach the rubber feet to the base with the bolt and nut ...

Page 13: ...ischarge Fitting Connect the discharge hose to the discharge fitting 3 Suction Fitting Connect the suction hose to the suction fitting 4 Drain Port Drain the liquid in the pump through the drain port 5 Pump The pump moves the liquid 6 Engine The air cooled engine powers the pump ...

Page 14: ...et the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the water pump 1 Ensure water pump casing is empty Ensure the water pump has been thoroughly flushed with clean water and drained from prior use 2 Clean suction strainer Clean the suction strainer of any material residue It is important to clean the suction stra...

Page 15: ...approved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine With the engine stopped and on a level surface remove the fuel filler cap and check the fuel level Refill the tank if the fuel level is low Don t overfill DO NOT overfill the gas tank Wipe up spilled fuel before starting the e...

Page 16: ... will ensure proper pump suction All hoses must be kept as straight as possible avoid sharp bends NOTE 23ft is the maximum height of suction head 2 Use flexible hose Use at least 12 of flexible hose to make plumbing connections to the pump body Rigid piping may put stresses on the pump causing damage 3 Place unit on secure footing Always be sure the unit is on a secure footing Keep the immediate p...

Page 17: ... other semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the water pump shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning 4 Start engine Consult the engine Owner s Manual for starting the engine 5 Throttle control When operating the water pump muc...

Page 18: ...will oxidize and deteriorate in storage Old gasoline in the engine will cause hard starting and leave gum deposits that can clog the fuel system Deterioration problems may occur within a few months or even less if gasoline was not fresh when you filled the fuel tank Short Term Storage Consider adding a fuel stabilizer to extend fuel storage life Long Term Storage between infrequent uses and at end...

Page 19: ...usting Sticking of impeller Disassemble and clean 1 Priming chamber not full enough Add more water to priming chamber 2 Air leaks on suction line joints Check for loose screws or broken hoses 3 Quick coupling gaskets worn Replace gaskets 4 Loose or broken hose clamps Tighten or replace hose clamps 5 Priming chamber is over heated Pour cold water in chamber or let cool 6 Engine speed is too slow In...

Page 20: ...estions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 1094051 2 Multi purpose Engine Honda GX160 Suction Discharge Size 2 Hose barb Maximum Flow 12 020 GPH Maximum Suction Head 23 FT Maximum Total Head 105 FT Maximum Pressure 45 PSI Passable Solid Size Clear Fluid consistency of water Mechanical Seal Silicon Carbide Overall Dimensions L x W x H 20 x 16 x 16 Dry We...

Page 21: ...1094051 Exploded View Rev B 21 Item Part Description Qty 1 60590 GX160 Honda Engine 1 2 782591 Multi purpose Pump 1 3 782529 Frame 1 4 2215 Bumper Rubber Foot 4 ...

Page 22: ...Bolt 5 16 x 20 782957 1 7 Volute 782958 1 8 Check Valve 782959 1 9 10 O ring 18 x 3 55 Plug Kit 782960 1 Item Description Part Qty 11 Discharge Flange 782961 1 12 O ring 782962 2 13 Pump Body 782963 1 14 Suction Flange 782964 1 15 16 O ring 8 x 2 65 Plug Kit 782965 1 17 Bolt M6 x 60 782966 10 18 Bolt M8 x 30 782967 8 19 Nut M6 782968 10 20 Adiabatic Washer 782969 4 ...

Page 23: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fail...

Page 24: ...24 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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