9
2. CONFIGURATION
a .Parts Illustration (YDE SERIES X/E,X3/E3)
Fuel tank
Air cleaner
Control panel
Recoil starter
Decompression lever
Starting handle
Engine speed lever
Oil dipstick
Oil drain plug
Fuel filler cap
Muffler
Page 1: ...USER MANUAL PORTABLE DIESEL GENERATOR SET Please read the manual carefully before using the engine This guide contains important guidance for safe operation...
Page 2: ...y source of ignition away from fuel tank at all times WARNING lndicates that the severe personal injury even death will result if the instructions are not followed CAUTION lndicates that the severe pe...
Page 3: ...E SCALDED The muffler and the engine body are very hot while the engine is running or just after running do not touch these parts to prevent from being scalded Please note the warning labels on the ge...
Page 4: ...t enough need to charge Red the electrolyte is not enough need to change Battery usage Shut down the power after removing the battery negative wire when checking and maintaining generator Connect batt...
Page 5: ...2 Configuration 9 3 Preparation for Starting 11 4 Start the Generating Set 15 5 Operate the Generating Set 19 6 Load 20 7 Stop the Generating Set 23 8 Periodic Checks and Service 24 9 Long term Stora...
Page 6: ...ut 12V 8 3A Coupling method Transmission rigid connection Model YD173FA YD178FA Engine Type 4 stroke single cylinder air cooled direct injection diesel engine Displacement ml 211 296 Bore x stroke mm...
Page 7: ...pling method Transmission rigid connection Model YD186FAG Engine Type 4 stroke single cylinder air cooled direct injection diesel engine Displacement L 0 418 Bore x stroke mm 86 72 Lube oil capacity L...
Page 8: ...oupling method Transmission rigid connection Model YD188FAG Engine Type 4 stroke single cylinder air cooled direct injection diesel engine Displacement L 0 456 Bore x stroke mm 88 75 Lube oil capacity...
Page 9: ...r min 8 2 Fuel type Diesel 0 summer 10 winter 35 chilling Lube oil brand L ECD grade 15W30 15W40 Generating Set Low oil alarm system With Fuel tank capacity L E E3 12 5 T TD T3 TD3 14 5 Overall dimens...
Page 10: ...GURATION a Parts Illustration YDE SERIES X E X3 E3 Fuel tank Air cleaner Control panel Recoil starter Decompression lever Starting handle Engine speed lever Oil dipstick Oil drain plug Fuel filler cap...
Page 11: ...1 0 b Parts Illustration YDE series T T3 TD TD3 Fuel filler cap Lifting hook Control panel Brake Maintenance door Muffler exhaust outlet Heat outlet Access door...
Page 12: ...ll ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where the fuel oil stored Do not overfill the tank make sure the filler ca...
Page 13: ...ly the risk of piston seizure piston ring sticking and accelerated wear of the cylinder liner bearing and other moving components increases significantly So the generating set life will be shortened N...
Page 14: ...h should always be kept in the ON position during operation Before starting the engine be sure to turn the switches of the working instrument lighting apparatus motor etc to their OFF position If the...
Page 15: ...mends to run the engine at 3000r min with 50 load in break in period Replace the engine oil on time Replace the engine oil while the engine is warm after 20 hours running the old engine oil will be dr...
Page 16: ...ompression lever It will return automatically when the recoil starter is pulled Pull out the recoil starter handle briskly with both hands CAUTION Do not allow the handle grip to snap back against the...
Page 17: ...1 6 Recoil starting...
Page 18: ...1 7 Recoil starting...
Page 19: ...position Remove your hand from the key as soon as the engine starts If the starting motor does not start after 10 seconds wait 15 seconds before starting it again CAUTION Run the starting motor for l...
Page 20: ...ine oil Check the oil level and refill Do not loosen or readjust either the engine speed limiting bolt or fuel injection limiting bolt otherwise the performance will be affected 5 2 Checks during the...
Page 21: ...duty motors If the operation is false the generating set will lag or stop suddenly lt is necessary to unload the generating set immediately and turn off the main switch and do checks 5 Three phase gen...
Page 22: ...minals separately Do not confuse them otherwise the battery and generating set will burn out Do not connect the positive pole of the battery with its negative pole otherwise the generating set damage...
Page 23: ...tus to the generator set TYPE WATTAGE TYPICAL APPLIANCE EXAMPLE STARTING RATED APPLIANCE STARTING RATED Incandescent lamp Heating appliance X1 X1 Incandescent lamp TV Incandesce nt lamp 100W 100VA W 1...
Page 24: ...tric starter turn the key to OFF Turn the fuel cock lever to S position Pull out the recoil starter handle until you feel resistance at this position both intake exhaust valve are closed and leave the...
Page 25: ...ear or 1000 Hrs Check and refill fuel oil Drain out fuel oil Check and refill engine oil Check for oil leakage Check and tighten fastening parts Tighten the cylinder head bolts Replace engine oil Firs...
Page 26: ...2 Clean the engine oil filter Cleaning time Every 6 months or 500 hours Replace if necessary 8 3 Replace the air cleaner element Replace time Every 6 months or 500 hours CAUTION Never run the engine...
Page 27: ...k the injection nozzle and fuel injection pump 1 Adjust the clearance of the intake exhaust valves 2 Grind the intake exhaust valves 3 Replace the piston ring All these operations require special tool...
Page 28: ...Push the decompression lever down Non compression position and hold it while you puIl the recoiI starter2 3 times Do not start the engine Electric starting Turn the engine 2 3 seconds with the decompr...
Page 29: ...specified oil level should be between the upper level and lower level The nozzle has dirty Clean the nozzle The speed and force to pull the recoil starter are not enough Start the engine according to...
Page 30: ...ing formula you can calculate the value of the potential e The relations among of the allowable current and length section of the Insulating cable single core multi core are as follow Presume that the...
Page 31: ...5 0 73 0 71 0 69 0 66 3000 0 64 0 62 0 6 0 58 0 56 4000 0 54 0 52 0 5 0 48 0 46 Note When the relative humidity is 60 the modified coefficient is C 0 01 When the relative humidity is 80 the modified c...
