Northern Lights NL844T4E, Operator'S Manual

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ONL844T4E 3/18
1
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number ONL844T4E 10/17
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
OPERATOR’S MANUAL
for Model
NL844T4E
INTRODUCTION
..................................................
2
Unit identification ............................................... 2
Model Numbers ..................................................
2
Serial Numbers ................................................... 2
WARRANTY ........................................................... 3
SAFETY RULES .............................................. 3 - 7
LOCK OUT / TAG OUT PROCEDURES .......... 8
LOCK OUT / TAG OUT PROCEDURES .......... 9
COMPONENT LOCATIONS
NL844T4E Generator Set ........................
10 - 11
CONTROL PANELS
..........................................
12
OPERATING PROCEDURES
Break-in Period ................................................ 13
Before Starting .................................................
13
Starting ............................................................. 13
Operating .........................................................
13
Stopping ........................................................... 13
Shutdowns and Alarms ....................................
14
Spare Parts ....................................................... 14
SERVICING SCHEDULE CHART ................. 15
SERVICE RECORD ........................................ 16
SERVICE NOTES ........................................... 17
Table of Contents
SERVICING
Lubrication - General ....................................... 18
Checking Oil .................................................... 18
Oil Changes ..................................................... 18
Changing Oil Filter .......................................... 19
Air Cleaner ....................................................... 19
V-Belts ............................................................. 19
Valve Clearances .............................................. 19
Fuels - General ................................................. 20
Fuel Filters ....................................................... 20
Bleeding the Fuel System ................................ 21
Injector Service ................................................ 22
Injection Pump ............................................ 22-23
Checking Coolant ........................................... 24
Cooling System Flush ...................................... 24
Clean Radiator ................................................. 24
Generator Ends ................................................ 24
Turbocharger ................................................... 25
Electrical System - General ............................. 25
Glow Plugs ....................................................... 25
Booster Batteries .............................................. 26
Battery Care ..................................................... 26
Winterizing / Out-of-Service ........................... 26
TROUBLESHOOTING
DC Electrical ................................................... 27
Engine ...................................................... 28 - 30
WIRING DIAGRAMS
AC Electrical ........................................... 31 - 32
DC Electrical ................................................... 33
Panel Diagrams ................................................ 34