Northern Lights M944T3F, Operator'S Manual

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OM944F 5/21
1
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number OM944F • 5/21
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
OPERATOR'S MANUAL
for Models
M944W3, M944W3G, M944W3F, M944W3FG, M944T3F, M944T3FG,
M30CW3, M30C3F & M38C3F
INTRODUCTION .................................................. 2
Unit Identification ..............................................
2
Model Numbers .................................................. 3
Serial Numbers ...................................................
3
WARRANTY
...........................................................
4
SAFETY RULES
..............................................
4 - 8
LOCK OUT / TAG OUT PROCEDURES
..........
9
COMPONENT LOCATIONS
M944W3 Generator Set ........................... 10 - 11
M944W3F Generator Set ........................
12 - 13
M944W3FG Generator Set ..................... 14 - 15
CONTROL PANELS .......................................... 16
OPERATING PROCEDURES
Emissions Related Instructions ........................
17
Break-in Period ................................................ 17
Before Starting .................................................
17
Starting ............................................................. 18
Operating .........................................................
18
Stopping ........................................................... 18
Shutdowns and Alarms ....................................
19
Spare Parts ....................................................... 19
SERVICING SCHEDULE CHART ................. 20
SERVICING RECORD ...................................... 21
SERVICING
Lubrication - General .......................................
22
Checking Oil Level .......................................... 22
Oil Changes .....................................................
22
Table of Contents
SERVICING (Cont.)
Changing Lube Oil Filter ................................. 23
Air Cleaner ...................................................... 23
V-Belts ............................................................. 23
Valve Clearances .............................................. 24
Fuels - General ................................................. 25
Primary Fuel Filter ........................................... 25
Primary Fuel Filter Element ............................ 25
Secondary Fuel Filter ....................................... 25
Bleeding the Fuel System ................................ 26
Injector Service ................................................ 27
Injection Pump ................................................. 28
Turbocharger ................................................... 29
Cooling System - General ................................ 30
Check Coolant Level ...................................... 30
Coolant System Flushing ............................... 30
Heat Exchanger ................................................ 31
Raw Water Pump ............................................. 31
Zinc Electrodes ................................................ 31
Generator End ................................................. 32
Electrical System - General ............................. 32
Booster Batteries .............................................. 32
Battery Care ..................................................... 33
Winterizing / Out-of-Service ........................... 33
TROUBLESHOOTING
DC Electrical System ....................................... 34
Engine ...................................................... 35 - 37
WIRING DIAGRAMS
AC Wiring ................................................ 38 - 47
DC Wiring ................................................ 48 - 67
Panel Wiring ............................................ 68 - 71
APPENDIX (Non-Current Production Diagrams)
Panel Diagrams ........................................ 72 - 80