Northern Lights Lugger M843NW2, Operator'S Manual

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OM843NW2 10/09
3
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number OM843NW2 10/09
OPERATOR'S MANUAL
for Model
M843NW2
Table of Contents
INTRODUCTION
......................................................
4
Models Included ................................................... 4
Model Numbers ....................................................
4
Serial Numbers ..................................................... 5
WARRANTY .............................................................. 5
SAFETY RULES ....................................................... 5
COMPONENT LOCATIONS
M843NW2 Marine Generator ...............................
6
CONTROL PANELS
...............................................
7
OPERATING PROCEDURES
Break-in Period ..................................................... 8
Before Starting ......................................................
8
Starting .................................................................. 8
Operating ..............................................................
8
Stopping ................................................................ 8
Shutdowns and Alarms .........................................
9
Spare Parts ............................................................ 9
SERVICING SCHEDULE CHART ....................... 10
SERVICING
Lubrication - General ..........................................
12
Checking Oil ....................................................... 12
Oil Changes ........................................................
12
Changing Oil Filter ............................................. 12
Air Filter .............................................................
13
SERVICING (continued)
V-Belts ................................................................
13
Valve Clearances ................................................. 13
Fuels - General ....................................................
14
Fuel Filters .......................................................... 14
Bleeding the Fuel System ...................................
15
Injector Service ........................................... 16 - 17
Injection Pump ....................................................
17
Cooling System - General ................................... 17
Cooling System Flushing ....................................
18
Heat Exchanger ................................................... 18
Raw Water Pump ................................................
18
Generator Ends ................................................... 18
Electrical System - General ................................
18
Glow Plugs .......................................................... 19
Booster Batteries .................................................
19
Battery Care ........................................................ 19
PTO Care ............................................................
19
Winterizing / Out-of-Service .............................. 19
TROUBLESHOOTING
Electrical .............................................................
20
Engine ......................................................... 21 - 23
WIRING DIAGRAMS
AC Electrical ......................................................
24
DC Electrical ...................................................... 25