Northern Lights Lugger M673D, Operator'S Manual

Page: 11 / 35

OM673 09/09
SERVICE
50 250 500 1000 2500
POINT
PAGE OPERATION DAILY Hours Hours Hours Hours Hours
ENGINE:
SP1 11 Check oil level
•
SP2 11 Change engine oil 1) 5)
• •
SP3 11 Change lube oil fi lters 1) 5)
• •
SP4 12 Check air cleaner 1) 4) 5) 6)
•
SP5 12 Check V-belt tension 1) 4)
•
SP6 12 Check valve clearances 1) 2)
•
FUEL SYSTEM:
SP7 13 Check primary fi lter (Racor) 2) 3)
•
SP8 13 Change primary fi lter element (Racor) 2) 3)
•
SP9 13 Change secondary fuel fi lter 1) 3)
•
SP10 14 Bleed the fuel system 3)
SP11 15-16 Check injectors 1) 3)
•
SP12 15 Check fuel injection pump
•
COOLING SYSTEM:
SP13 15 Check cooling water level
•
SP14 17 Check and fl ush cooling system 1)
•
SP15 17 Check and clean heat exchanger
•
SP16 17 Change impeller in raw water pump 1) 3)
•
SP21 Inspect condition of exhaust elbow 1) 4)
•
ELECTRICAL SYSTEM:
SP17 18 Check electrolyte level in batteries 1) 4)
•
SP18 18 Check condition of batteries with hydrometer 1) 4)
•
OUT OF SERVICE:
SP20 18 Winterizing or out-of-service 3)
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your generator
set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
DAILY:
SP1
Check oil level in engine
SP5 Check V-belt tension
SP7 Check primary fuel fi lter
SP13
Check cooling water level
Check sea strainer
SP17
Check electrolyte level in batteries
AFTER FIRST 50 HOURS:
SP2/3 Change engine oil and fi lter
SP6
Adjust valves
AFTER FIRST 100 HOURS:
SP2/3 Change engine oil and fi lter
EVERY 250 HOURS:
SP2/3 Change engine oil and fi lter
SP4
Check air cleaner
SP10 Bleed the fuel system
SP18
Check condition of batteries with a hydrometer
EVERY 500 HOURS:
SP8 Change primary fuel fi lter element
SP9
Change secondary fuel fi lter
SP21 I nspect condition of exhaust elbow
EVERY 1000 HOURS:
SP4 Change air cleaner element
SP6
Check valve clearances
SP11 Check injectors
SP16 Change impeller
EVERY 2500 HOURS:
SP12
Check fuel injection pump
SP14 Check and fl ush cooling system
SP15 Check and clean heat exchanger
1) Perform all maintenance once a year even if hour level has not been reached.
2) Consult manufacturer's maintenance schedule, note on chart.
3) Whenever necessary.
4) More often if necessary. 5) After fi rst 50 hours, and again after fi rst 100 hours, then every
250
hours.
6) Change air cleaner element at 1000 hours.
Servicing Schedule Chart
9