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Assemble axles.

Lay Axle on a table or some flat surface 
with the Spindles or threaded portion 
hanging off each side. The Springs will 
attach toward each end of the Axle. Set 
the Springs, curving upward, by placing 
the head of the Spring Bolt into the 
Locating Hole. 

Attach Leaf Springs to the Axle. Use the 
four U-bolts (two per side), Lock Nuts 
and Spring Plates.  The U-bolts will 
wrap around the Axle on either side of 
the Spring (one to the left, the other to 
the right). Lay the Spring Plate on top of 
the Spring and feed the U-bolts through 
it, placing the Lock Nuts.

Tighten U-bolt nuts alternately (do not 
tighten one all the way before the others 
are snug) until all four nuts per spring 
are tight. Torque nuts to 40 ft-lbs. 

Note: Before tightening the 
nuts on the U-bolts, use a 
square to make sure that the 
springs are square to the axle.

 Locating hole

 Spindle

 Axle

 U-Bolts

 Leaf Spring

 Eye

 Axle

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Summary of Contents for MultiStar

Page 1: ...Trailer Assembly Instructions MultiStar F a m i l y G o K a r t s c o m...

Page 2: ...ar Gate 2 6 M10 Lock Washer 30 A7 Wheel Hub Assembly 2 7 M10 Flat Washer 30 A8 Leaf Spring 2 8 10 U Bolt 4 A9 Axle 1 9 Spring Plate 2 A10 Fender 2 10 3 x 35 Pin 6 A11 Spare Tire Bracket 1 11 Latch Bol...

Page 3: ...all parts and hardware Check for correct quantities as listed on parts list Axle Springs Tongue Tongue Angle Braces Trailer Frame Tail Lights Fenders Side Rail Pins Marker Lights U bolts Spring Plate...

Page 4: ...he U bolts will wrap around the Axle on either side of the Spring one to the left the other to the right Lay the Spring Plate on top of the Spring and feed the U bolts through it placing the Lock Nuts...

Page 5: ...e slid into the Hub Be careful to not remove the grease from the Bearings Place the two washers onto the axle flat washer first Align the flat surface of the axle with the flat of the washers Tighten...

Page 6: ...The Eye in the Springs should point toward the front of the tailer Install four Bolts and four Nuts in the Frame member to secure the Axle Tighten nuts to where Cotter Pins can be slipped through the...

Page 7: ...iler Before fastening the lights to the trailer start one screw through the Mounting Hole and through the Ground Lead on the same side Do this with both Running Lights The Running Lights can be used o...

Page 8: ...of the Braces One bolt will be used in the Threaded Insert at the back of the Side Rail Note In an effort to reduce costs the two Braces are made the same so on of the upper holes will be left without...

Page 9: ...djustments to the Hitch Coupler before operation Adjust after all other assembly Remove Coupler Pin unlock Coupler Latch and place coupler over a 2 inch Ball Use a wrench to tighten the Coupler Latch...

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