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North Star M165955A, Owner'S Manual

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North Star M165955A Owner'S Manual Download Page 43

Generator Head Parts List Rev - A 

 

 

 

43 

 
 

Item # 

Part # 

Description 

Qty 

Used On 

1 

MA30991 

Drive End Bracket  

1 

All 

2 

MA30994 

Protection Screen 

2 

All 

3 

MA31013 

Phillips Screw 

10 

All 

4 

MA30995 

Fan  

1 

All 

5 

307489 

Grommet 

1 

All 

6 

305605 

Terminal Box Cover w/grommet 

1 

All 

7 

N/A 

M5 X .8, 16mm Long 

2 

All 

8 

N/A 

M5 X .8, 10mm Long, Green 

2 

All 

9 

MA31015 

M5 X .8, 10mm Long 

4 

All 

10 

N/A 

Rubber Cup  

2 

All 

11 

MA306403 

Rear Bearing  

1 

All 

12 

MA306416 

Nyloc Nut and Star Washer 

1 

All 

13 

MA30997 

Grill  

1 

All 

14 

MA31065 

Securing Stud Cap 

1 

All 

15 

MA30999 

Fixing Ring 

1 

All 

16 

MA30992 

Rotor Assembly 

1 

All 

17 

MA307479 

Diode 

2 

All 

18 

MA307481 

Varistor  

2 

All 

19 

MA31021 

Capacitor, 31.5 uF 

2 

165956 

MA9910303129 

Capacitor, 35 uF 

165955 

20 

N/A 

Frame and Stator Assembly 

1 

All 

21 

MA307478 

M5 X .8 Nut 
Brass Jumper 
Terminal Board 

6 

All 

22 

2 

23 

1 

24 

31022 

Securing Stud  (333mm) 

1 

All 

25 

777129 

Lead Wire 

2 

All 

Summary of Contents for M165955A

Page 1: ...or is properly grounded Use only UL listed outdoor rated grounded extension cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system M...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...t up as a PORTABLE or BUILDING BACK UP Power Source 16 5 Selecting a Suitable Site 19 6 Grounding the Generator 22 7 Battery Installation 23 Operation 1 General Safety Rules for Operation 24 2 Prepari...

Page 4: ...rements for natural gas and propane See the Specifications section of this manual with regard to specific gas flow and pressure requirements In addition note the following Natural gas The standard del...

Page 5: ...e engine Owner s Manual furnished with the generator NorthStar is constantly improving its products The specifications outlined herein are subject to change without prior notice or obligation The purc...

Page 6: ...3 Hertz Hz Voltage Regulation 110 129V 110 129V Power Factor 1 0 p f 1 0 p f Engine Honda GX630 Honda GX690 Engine Speed 3390 3798 RPM 3390 3798 RPM Fuel Type LP NG LP NG Pressure Range LP NG 7 11 in...

Page 7: ...austic acid and explosive gases can cause blindness or severe burns NO smoking sparks or flames NEVER touch both battery terminals at the same time with your hand or any non insulated tools FLUSH imme...

Page 8: ...f Description Ref Description 1 Air Cleaner 7 Generator Head 2 Engine Key Switch 8 Fuel Inlet 3 Oil Drain Plug 9 Vibration Isolation Mount 4 Oil Fill Port 10 LP NG Regulator Assembly Kit 5 Battery not...

Page 9: ...ad The electricity producing part of the generator Reference 8 Fuel Inlet A connection point to hook up the fuel supply Reference 9 Vibration Isolation Mount The engine and generator are mounted on ru...

Page 10: ...wattage The running and starting wattage requirements are often listed on a device s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the namepl...

Page 11: ...Printer 950 Lights Ten 75 Watt light bulbs 750 Microwave Oven 1000W 1000 Milk Cooler 1100 1800 Milker Vacuum Pump 2 HP 1000 2300 Miter Saw 10 1650 2400 Oscillating Fan 200 400 Portable Heater Kerosene...

Page 12: ...ces on your list This total must be lower than the continuous output rating of your generator Example Device to be Powered Greater of Starting Running Wattage Light Bulbs 10 75 watt 750 W Refrigerator...

Page 13: ...erator 6 Grounding 7 Battery installation Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery See t...

Page 14: ...propane WARNING You must have the fuel line system installed by a certified gas technician for NG or LP NG LP Regulator Assembly Kit Set Up Regulator for Intended Gas Usage LP or NG Fuel selection is...

Page 15: ...ied and installed by your gas utility technician at the time of fuel system hook up o If your standard delivery pressure is lower than 4 6 ounces per square inch 7 11 water column you will need change...

Page 16: ...n below CAUTION Regardless of whether you use your generator as a back up power source connected to a building or as a portable power source you must not overload the generator Overloading may cause s...

Page 17: ...ous section of this manual entitled Power Load Planning Management for more information on load application and selection Using as a Portable Power Source When using the generator as a portable power...

Page 18: ...ver exceed the amperage rating of an outlet 2 Extension cords may be used to power devices that are located at a distance from the generator However use only UL listed outdoor rated grounded extension...

Page 19: ...ing your generator to avoid equipment damage and or injury and possible death from carbon monoxide poisoning electric shock or fire Choose a site that meets all of the criteria specified Dry level sur...

Page 20: ...ed flow of air to allow for proper cooling of engine and generator head WARNING Heat build up from inadequate ventilation can result in fire posing a serious risk to nearby persons and structures Situ...

Page 21: ...familiar with its use Away from dust dirt Do not use the generator in extremely dusty or dirty conditions Excessive dust and dirt can cause premature failure of the machine Hearing protection Generat...

Page 22: ...re from the clamp to the generator grounding post located on the electrical panel 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio system If a licensed electri...

Page 23: ...eral battery safety rules and instructions listed below General Battery Safety Rules ALWAYS use eye protection when handling batteries NEVER smoke or work near sparks or other sources of ignition NEVE...

Page 24: ...t children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforeseen hazards or equipment damage may result Under the infl...

Page 25: ...ly shut down the source of electrical power If this is not possible attempt to free the victim from the live conductor Avoid direct contact with victim Use a nonconducting implement such as a dry rope...

Page 26: ...uctions WARNING Burn hazard Never open oil port while engine is running Hot oil can spray over face and body Notes o Low oil shutdown feature prevents the generator from starting without sufficient oi...

Page 27: ...oving the generator and on a regular basis thereafter This method will help you detect small leaks b Also beware of gas odor Both LP and NG have an odorant added rotten egg sulfur smell that will aid...

Page 28: ...al WARNING Never open oil port while engine is running Hot oil can spray over face and body 4 Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that t...

Page 29: ...you are using the generator o As a portable power source o Connected to a building as a back up power source WARNING Do not overload generator Make sure that combined starting and running loads do no...

Page 30: ...3 If applicable shut off natural gas line valve Cool engine before storing Let engine cool for at least five minutes before storing A hot engine can be a fire hazard Choose a storage location Store t...

Page 31: ...working condition Prepare engine for long term storage if needed If you will not be able to exercise the generator regularly you must prepare the engine for long term storage to prevent gum deposits...

Page 32: ...safety glasses touch opposite terminals of the capacitor together with the tip of the screwdriver If there is stored charge in the capacitor a spark will be generated thereby discharging the capacitor...

Page 33: ...acturer s service instructions Replace if damaged Keep generator clean Keep generator clean If dust or debris accumulates on the generator clean the generator with a damp cloth or soft bristle brush D...

Page 34: ...qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is...

Page 35: ...and will also void the warranty Engine speed Never attempt to modify the engine speed setting The engine speed is preset at 3600 RPM for safe and optimal performance of the generator If speed needs a...

Page 36: ...ectrical codes If the generator is not isolated from the utility power system by such means generator output will back feed into the utility power grid This may result in injury or death to utility po...

Page 37: ...fter opening LP NG line supply smell for gas before starting engine If you do smell gas DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch Exit area immediately and call gas...

Page 38: ...ing Safety After use Cool engine before storing Let engine cool for at least five minutes before storing A hot engine can be a fire hazard Shut off fuel supply Turn off propane tank valve or shut NG l...

Page 39: ...Generator Exploded View Rev A 39...

Page 40: ...racket gen head 1 All 19 787371 Upper iso mount bracket gen head 1 All 20 790845 Base 1 All 21 82377 1 4 20 x 7 HHSC gr g zinc 2 All 22 777164 Battery cable positive 1 All 23 785609 Battery stop 1 All...

Page 41: ...All 4 783053 NEMA 5 20 Receptacle 4 duplexes All 5 783091 30 AMP Circuit Breaker 2 All 6 783085 NEMA L5 30 Receptacle 1 All 7 31953 14 50 Receptacle 1 165956 8 783965 45 AMP Circuit Breaker 2 165956 9...

Page 42: ...Generator Head Exploded View Rev A 42...

Page 43: ...5 X 8 10mm Long 4 All 10 N A Rubber Cup 2 All 11 MA306403 Rear Bearing 1 All 12 MA306416 Nyloc Nut and Star Washer 1 All 13 MA30997 Grill 1 All 14 MA31065 Securing Stud Cap 1 All 15 MA30999 Fixing Rin...

Page 44: ...ether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurred due to replacemen...

Page 45: ...45 This page left intentionally blank...

Page 46: ...46 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com...

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