manualshive.com logo in svg

North Star M165601M.1, Owner'S Manual

Share
Download
North Star M165601M.1 Owner'S Manual Download Page 46

Generator Exploded View Rev – P.5 

Item #s 165605, 165606, & 165607 

 

46 

Ref # 

Part # 

Description 

Qty 

Used on 

1 

786711 

11 gallon fuel tank assembly w/cap 

1 

All 

2 

787271 

Channel, roll cage 

1 

All 

4 

785337 

4.5mm fuel line 

 2.9ft 

165605, 165607 

3.5ft 

165606 

5 

787525 

Fuel valve 

1 

All 

6 

787326 

Roll cage 

1 

All 

7 

782127 

Carbon canister 

1 

All 

8 

783214 

Ring, carbon canister 

1 

All 

9 

777345 

1/4” fuel line 

6.7ft 

All 

10 

783250 

Header assembly, muffler 

1 

All 

11 

783260 

Upper mounting bracket, muffler 

1 

All 

12 

783333 

Gasket, muffler 

1 

All 

13 

783410 

Canister, muffler 

1 

All 

14 

781341 

Spark arrestor 

1 

All 

15 

780061 

Heat shield, muffler 

1 

All 

16 

783264 

Lower mounting bracket, muffler 

1 

All 

17 

784957 

Shim, muffler 

1 

All 

18 

787502 

Heat shield 

1 

All 

19 

777110 

1/2” hose clip 

1 

165605 

20 

778532 

Generator head 

1 

165605 

778553 

165606 

785268 

165607 

21 

786712 

Fuel cap with strainer 

1 

All 

22 

30981 

Lower iso mount bracket, gen head 

1 

All 

23 

306459 

Engine ground wire 

1 

All 

24 

787370 

Base 

1 

All 

25 

82377 

1/4”-20 x 7” HHSC, gr g zinc 

2 

All 

26 

777164 

Battery cable, positive 

1 

All 

27 

785609 

Battery stop 

1 

All 

28 

Northern # 349900 

Battery (not included) 12VDC. 35AH 

n/a 

All 

29 

777108 

Battery cable, negative 

1 

All 

30 

82083 

1/4”-20 wing nut 

2 

All 

31 

787620 

Battery tie plate 

1 

All 

32 

785299 

Deflector 1 

1 

All 

33 

787375 

Lower iso bracket 

1 

All 

34 

30825 

1” iso mount 

4 

All 

35 

787376 

Upper iso bracket 

1 

All 

36 

785322 

Deflector 2 

1 

All 

37 

785768 

3/8” x 1/4” hose mender 

1 

All 

38 

785755 

3/8” fuel line 

3 in 

All 

39 

783226 

GX630 Honda engine 

1 

165605, 165606 

785264 

GX690 Honda engine 

165607 

40 

786109 

Control panel 

1 

165605 

786110 

165606 

786111 

165607 

41 

777834 

1/4” hose clamp 

2 

All 

42 

31881 

3/4” heat reflective sleeving 

1.75 ft 

All 

43 

783277 

NorthStar decal 

2 

165605 

783278 

165606 

783279 

165607 

44 

787328 

Tank heat shield 

1 

All 

45 

787331 

Heat shield mount 

1 

All 

46 

787374 

Upper iso mount bracket, gen head 

1 

165605 

787371 

165606, 165607 

47 

787302 

Bumper tank 

3 

All 

48 

787307 

Adjustable bumper tab 

4 

All 

49 

787259 

Grommet bumper 

7 

All 

Summary of Contents for M165601M.1

Page 1: ...e only UL listed outdoor rated grounded extension cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...PORTABLE Power Source 17 4 Selecting a Suitable Site 21 5 Grounding the Generator 23 6 Battery Installation 24 Operation 1 General Safety Rules for Operation 25 2 Preparing for Operation 28 3 Starting...

Page 4: ...rator and attached electrical devices and may also result in fire Be sure to read about site selection and grounding requirements for running this generator More detailed information can be found in t...

Page 5: ...y questions about the appropriate use of this generator Warranty Registration Please fill in the warranty registration information in the back of this manual and have it on hand when you call in on a...

Page 6: ...25 Height 22 25 22 25 Dry Weight 174 lb 200 lb Item Number 165604 165605 Maximum Output 8000 Watts W 10000 Watts W Continuous Output 6600 Watts W 8500 Watts W Voltage 120 240 Volt V 120 240 Volt V Pha...

Page 7: ...798 RPM Fuel Type Non leaded automobile gasoline Non leaded automobile gasoline Fuel Capacity 11 gallons 11 gallons Oil Capacity see Honda Manual see Honda Manual Starting Method Electric Electric Bat...

Page 8: ...use eye protection Caustic acid and explosive gases can cause blindness or severe burns NO smoking sparks or flames NEVER touch both battery terminals at the same time with your hand or any non insul...

Page 9: ...1 Recoil 9 Generator Head 2 Fuel Valve Lever 10 6 5 Gallon Gas Tank 3 Engine Key Switch 165604 only 11 Muffler 4 Vibration Isolation Mount 12 Gasoline Tank Cap 5 Oil Drain Plug 13 Carbon Canister 6 O...

Page 10: ...recommendations Reference 6 Oil Fill Port Refer to your Honda engine manual for oil change recommendations Reference 7 Battery not included Type required 12VDC 18AH Reference 8 Control Panel An electr...

Page 11: ...ption Ref Description 1 Air Cleaner 8 Battery not included 2 11 Gallon Gas Tank 9 Control Panel 3 Gasoline Tank Cap 10 Vibration Isolation Mount 4 Choke 11 Generator Head 5 Engine Key Switch 12 Carbon...

Page 12: ...mmendations Reference 7 Oil Fill Port Refer to your Honda engine manual for oil change recommendations Reference 8 Battery not included Type required 12VDC 35AH Reference 9 Control Panel An electrical...

Page 13: ...o 5 times greater than the running wattage The running and starting wattage requirements are often listed on a device s nameplate If wattage is not given on the device s nameplate the wattage may be c...

Page 14: ...Inkjet Printer 80 Iron 1200 Laser Printer 950 Lights Ten 75 Watt light bulbs 750 Microwave Oven 1000W 1000 Milk Cooler 1100 1800 Milker Vacuum Pump 2 HP 1000 2300 Miter Saw 10 1650 2400 Oscillating F...

Page 15: ...s on your list This total must be lower than the continuous output rating of your generator Example Device to be Powered Greater of Starting Running Wattage Light Bulbs 10 75 watt 750 W Refrigerator F...

Page 16: ...generator 5 Grounding 6 Battery installation electric start models only Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately a...

Page 17: ...to your building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed...

Page 18: ...s electrical outlets There are different kinds of electrical outlets on your generator 1 120 240 Volt 30 Amp locking receptacle NEMA L14 30R locking receptacle compatible with L14 30P mating plug 2 12...

Page 19: ...the amperage rating of an outlet 2 Extension cords may be used to power devices that are located at a distance from the generator However use only UL listed outdoor rated grounded extension cords of...

Page 20: ...d extension cords can cause electric shock fire or damage to connected devices 3 All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged WARNING Use o...

Page 21: ...n monoxide poisoning The location you choose to operate the generator must be OUTDOORS and at least 20 feet from the home away from windows vents and air intakes to allow proper ventilation If you sta...

Page 22: ...sure to water can cause electric shock You may operate the generator under an outdoor canopy like structure of heat resistant material that is open on all sides Make sure that all parts of canopy are...

Page 23: ...into the ground close to the generator The pipe rod must penetrate moist earth the depth required will be dictated by local soil conditions Consult with an electrician 2 Connect an approved ground cl...

Page 24: ...below General Battery Safety Rules ALWAYS use eye protection when handling batteries NEVER smoke or work near sparks or other sources of ignition NEVER touch both battery terminals at the same time wi...

Page 25: ...adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforese...

Page 26: ...of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in wat...

Page 27: ...etain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic fu...

Page 28: ...ding the Generator of this manual WARNING Electric shock hazard Always ensure generator is properly grounded to prevent electrical shock Perform scheduled maintenance as needed Make sure that any regu...

Page 29: ...not smoke 2 Turn generator engine off and allow to cool for at least two minutes before removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline ca...

Page 30: ...the engine on a regular basis A tank of gasoline should last about 4 hours under 100 load and about 8 hours under 50 load Inspect Fuel System Check for Leaks Inspect fuel system check for leaks BEFORE...

Page 31: ...conds release key and wait 10 seconds before attempting to start again Cranking the electric starter for more than 5 seconds continuously can overheat and damage the starter motor Release the key when...

Page 32: ...asured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by fact...

Page 33: ...commended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next devic...

Page 34: ...ources of heat open flames sparks or pilot lights even if the generator s fuel tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Prevent accidental star...

Page 35: ...g fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes after a...

Page 36: ...ging the capacitor Replace guards Make sure all guards and shields are replaced after servicing the generator Repair Major service including the installation or replacement of parts should be performe...

Page 37: ...clean If dust or debris accumulates on the generator clean the generator with a damp cloth or soft bristle brush Do not allow air intakes to become blocked Note Do not spray generator with a garden h...

Page 38: ...eating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is at least 7 feet of clearance on all sides of gener...

Page 39: ...will also void the warranty Engine speed Never attempt to modify the engine speed setting The engine speed is preset at 3600 RPM for safe and optimal performance of the generator If speed needs adjust...

Page 40: ...GENERATOR FROM UTILITY POWER via an UL approved transfer switch installed by a licensed electrician in compliance with all applicable local building and electrical codes If the generator is not isolat...

Page 41: ...rs This product contains or emits chemicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Smoking sparks Never smoke near the ru...

Page 42: ...or by untrained persons Storage location Store the generator in a dry location away from sources of heat open flames sparks or pilot lights such as water heaters space heaters furnaces clothes dryers...

Page 43: ...Generator Exploded View Rev P 5 Item s 165601 165603 165604 43...

Page 44: ...5604 19 306459 Engine ground wire 1 All 20 784706 Base 1 165601 787697 165603 165604 21 785291 Positive battery cable 1 165604 22 Northern 349920 Battery not included 12VDC 18AH n a 165604 23 787698 B...

Page 45: ...Generator Exploded View Rev P 5 Item s 165605 165606 165607 45...

Page 46: ...head 1 All 23 306459 Engine ground wire 1 All 24 787370 Base 1 All 25 82377 1 4 20 x 7 HHSC gr g zinc 2 All 26 777164 Battery cable positive 1 All 27 785609 Battery stop 1 All 28 Northern 349900 Batte...

Page 47: ...Control Panel Parts List Rev P 5 47 Item 165601 Item 165603 Item 165604...

Page 48: ...Control Panel Parts List Rev P 5 48 Item 165605 Item 165606 Item 165607...

Page 49: ...er 2 165603 165604 165605 165606 165607 9 783085 NEMA L5 30 Receptacle 1 165603 165604 165605 165606 165607 10 783094 Engine Switch w key Electric Start 1 165604 11 783132 GFCI 5 20R Receptacle 4 dupl...

Page 50: ...Generator Head Exploded Views Rev P 5 Item s 165601 165603 165604 165605 50...

Page 51: ...604 165605 7 MA306408 End Cover Plug 1 165601 38271 165603 165604 165605 8 786124 Stator 1 165601 786125 165603 165604 779787 165605 9 778956 Rotor w Diode and Varistor 1 165601 779788 165603 165604 7...

Page 52: ...Generator Head Exploded Views Rev P 5 Item s 165606 165607 52...

Page 53: ...l 9 MA31015 M5 X 8 10mm Long 4 All 10 N A Rubber Cup 2 All 11 MA306403 Rear Bearing 1 All 12 MA306416 Nyloc Nut and Star Washer 1 All 13 MA30997 Grill 1 All 14 MA31065 Securing Stud Cap 1 All 15 MA309...

Page 54: ...54 This page has intentionally been left blank...

Page 55: ...void warranty Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any cost...

Page 56: ...56 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com...

Reviews:

No comments

Brands by name

Popular brands

Load more brands