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9

Load Output 

Percent of 
Generator 

Output 

Speed 
(RPM)

Frequency 

(Hz) 

Generator 

Voltage at 120V 

Receptacle 

0% 3780 63.0 

125V 

50% 3600 60.0 

122V 

100% 3480  58.0 

118V 

Operation Instructions 

 

1. Engaging the PTO 

While seated on the tractor and the engine at idle, engage the PTO.  Slowly increase the throttle until the 

needle in the generator voltmeter is at or above the black line in the green area.   
 

2. Applying a Load 

It is important to determine the total electrical load before it is connected to the generator.  Always compare 

the generator nameplate data with that of the equipment to be used to ensure that watts, volts, amperage, and 
frequency requirements are suitable for operating equipment. The wattage listed on the equipment nameplate 
is its rated output.  However, some equipment may require three to ten times more wattage than its rating on 
the nameplate, as the wattage is influenced by the equipment efficiency, power factor and starting system.  
NOTE:  If wattage is not given on equipment nameplate, approximate wattage may be determined by 
multiplying nameplate voltage by nameplate amperage.   

                  VOLTS  X AMPS   = WATTS

 

Example:   120V     X 5A      = 600W 

Also, a chart of estimated load requirements for some appliances and tools is shown on page 11.

 

When connecting a resistive load such as incandescent lights, heaters or common electric power tools, a 

capacity of up to the generator full rated wattage output can be used.  

When connecting a resistive-inductive load such as a fluorescent or mercury light, transformers or inductive 

coils, a capacity of up to 0.6 times the generator’s full rated output can be used. 

Always allow the generator to reach operating speed before a load is applied. 

Important:

 The two major factors in determining the life of a generator head are heat build up caused by 

overloading the generator and corrosive contaminants that attack the wiring insulation.  If the generator is 
overloaded, the wires become excessively hot and cause the insulation to break down, reducing its ability to 
resist corrosive contaminants.  Over time the effectiveness of the insulation is eliminated and a dead short can 
result. 

Apply the load to the generator.  Remember to stay clear of the rotating PTO driveline.  From the tractor 

seat re-adjust the speed until the needle on the generator voltmeter is close to the black line in the green area.  
If the needle will not rise to the green area no matter what the engine speed, the generator is either overloaded 
or there is a problem.  Use the troubleshooting guide at the end of the manual for assistance with possible 
problems. 

 

3. Operating Speed 

The generator must be run at the correct speed in order to produce the proper electrical voltage and 

frequency.

 

The output voltage should be checked to ensure the generator is working properly subsequent to 

connecting a load to the generator.  Failure to do so could result in damage to equipment plugged into the unit 
and possible injury to the individual. 

All engines have a tendency to slow down when a load is applied.  When the electrical load is connected to 

the generator, the engine is more heavily loaded, and as a result the speed drops slightly.  This slight decrease 
in speed, together with the voltage drop within the generator itself, results in a slightly lower voltage when the 
generator is loaded to its full capacity than when it is running with no load.  The slight variation has no 
appreciable effect in the operation of motors, lights and most appliances. Electronic equipment and clocks will 
be affected if correct RPM is not maintained. See Load vs. Output chart.

 

Output voltage should be checked periodically to 

ensure continued proper operation of the generator 
and appliances.  It can be checked with a portable 
meter.  Frequency can be checked by using an electric 
clock with a sweep second hand.  Timed against a 
wristwatch or a stopwatch the clock should be correct 
/- 2 seconds per minute.  All speed setting 
adjustments should be done by a qualified technician. 

Summary of Contents for 165951

Page 1: ... safety instructions are not followed DANGER DANGER WARNING M165951C Item Number 165951 Serial Number OWNER S MANUAL 7800 PTOG 7800 Watt Power Take Off Generator Any Questions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 TM ...

Page 2: ...2 Hazard Signal Word Definitions ...

Page 3: ... Rules 4 Warning Label Locations 5 Unpacking 6 Assembly 6 Machine Component Identification 7 Installation 8 Operation Instructions 9 11 Maintenance and Storage 11 Troubleshooting 12 Specifications and Accessories 13 Parts Explosion 14 15 ...

Page 4: ...ch as neckties scarves or untucked shirts 7 ELECTRIC SHOCK HAZARD A This generator is equipped with a grounding screw located on the generator frame Always complete the grounding path from the generator to a copper pipe rod that is driven into moist earth to prevent electric shock B Always use grounded male plugs The neutral line of the generator is mechanically grounded to the frame Matching NEMA...

Page 5: ...r to another electrical system without an isolation transfer switch installed by a licensed electrician 305545 WARNING NEVER operate generator in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison NEVER refuel a hot or running engine NEVER operate generator without proper guarding NEVER operate generator with loose broken or missing parts NEVER operate generator u...

Page 6: ...t and file a claim If you have missing components Contact Product Support at 1 800 270 0810 Assembly The gearbox is shipped with oil Remove the shipping plug and install the filler breather plug Make sure that the gear oil level is in the middle of the sight glass add SAE 80W 90 gear oil as required Filler Breather plug Shipping plug Sight glass ...

Page 7: ... L14 30R 8 Gearbox 1 7 gear ratio 9 Filler Breather Plug Fill oil here use SAE 80W 90 gear oil 10 Implement shield Never operate generator without shield in place 11 Fan Vents Never block the vent slots or insert objects through the slots The closest object should be at least 3 feet away from the vents 12 Mounting Holes Use these locations to mount the generator in place with 5 8 grade 5 bolts 13 ...

Page 8: ...h Never stand near an operating PTO generator Always bolt PTO base to a secure foundation or mounting slab 2 Mounting the PTO generator to concrete Use four 4 5 8 grade 5 anchor bolts when mounting the generator on a cement slab 3 Connecting the PTO generator to a tractor After the generator is firmly mounted attach the PTO driveline to the generator then the tractor Use a synchronized PTO driveli...

Page 9: ...tor is overloaded the wires become excessively hot and cause the insulation to break down reducing its ability to resist corrosive contaminants Over time the effectiveness of the insulation is eliminated and a dead short can result Apply the load to the generator Remember to stay clear of the rotating PTO driveline From the tractor seat re adjust the speed until the needle on the generator voltmet...

Page 10: ...e starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the brand or design of the motor Generators respond to severe overloading differently than power lines When overloaded the engine is not able to supply enough power to bring the electric motor up to operating speed The generator respon...

Page 11: ...ator covered and away from any moisture Use to Approximate Generator Load Requirements Device Running Watts Device Running Watts Air Conditioner 12 000 Btu 1700 a Lawn Mower 1200 Battery Charger 20 Amp 500 Light Bulb 100 Belt Sander 3 1000 Microwave Oven 700 Chain Saw 1200 Milk Cooler 1100 a Circular Saw 6 1 2 900 Oil Burner on Furnace 300 Coffee Maker 1000 Oil Fired Space Htr 140 000 Btu 400 Comp...

Page 12: ...learance on all sides of the generator H Broken or loose wire Replace or tighten wire Contact Product Support for the nearest service center I Defective stator Contact Product Support for the nearest service center J Defective rotor Contact Product Support for the nearest service center K Defective capacitor Contact Product Support for the nearest service center L PTO not engaged Engage PTO M Gear...

Page 13: ... 5 20R 120 240V Receptacle 1 30 Amp A locking device NEMA L14 30R Circuit Breaker 2 20 Amp A thermal push to reset style 1 30 Amp A thermal magnetic Gear Box Gear Ratio 1 7 Gear Oil SAE 80W 90 Oil Capacity 0 75 Qt 82 L Dimensions Length 25 25 Width 12 50 Height 17 25 Gross Weight 110 lbs ACCESSORIES PTO Driveline 165936 PTO Trailer 165959 The manufacturer reserves the right to make improvements in...

Page 14: ...te 1 12 82158 M5 8 x 14mm Pan Phillips screw 2 39 38890 Gearbox 1 13 82243 M5 8 Hex nut 2 40 82014 5 16 18 x 5 Serrated flange bolt 4 14 82161 Grounding screw 1 41 39136 Control box mount plate 1 15 38280 Bracket securing stud 4 42 82069 10 Split lock washer 4 17 38271 End cover plug 1 43 82244 10 32 x 5 Pan Phillips screw type F 2 18 777304 End cover 1 44 306459 Ground wire 1 19 779562 Capacitor ...

Page 15: ...294 Cap 2 8 39282 Oil seal 25x52x10mm 1 21 39295 Sight glass 1 9 39283 Oil seal 35x52x10mm 1 22 39296 Screw M8 x 20mm 2 10 39284 Key 10x8x25mm 1 23 39297 Screw M8 x 40mm 6 11 39285 Bearing 3 24 39298 Screw M8 x 110mm 2 12 31760 Bearing 1 25 39299 Sleeve 2 13 39287 Nut M8 8 Any Questions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 Item 38890 Gearbox Parts Explosi...

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