North Star 157145 Owner'S Manual Download Page 24

Troubleshooting 

 

24 

 

WARNING 

 

Before troubleshooting or attempting to service, read the following safety rules to avoid 
accidental exposure to chemical and also risk of electric shock. 

 

 

Note: A reserve, clean container capable of holding at least the volume of the entire pump system 

should be kept for use when the pump system needs to be emptied temporarily for repairs. It is 
advisable to purchase a reserve tank suitable for chemical storage from Northern Tool and 
Equipment for use in these circumstances. The container should be properly labeled as to its 
contents if it is used.

 

 

Before attempting to service the pump

 

1. Personal 

protective 
equipment 

Wear personal protective equipment as directed on the chemical's label 
while servicing your pump. 

2. Review 

troubleshoot-
ing table 

Review the troubleshooting table below for the type of problem you are 
experiencing. 

However,

 

DO NOT attempt to repair until the steps listed 

below are followed. 

 

3. Empty and 

flush 

Empty the pump system and flush the pump with water as directed in 
step 3 of the Operation section.

 

 

In order to avoid accidental exposure to chemicals, never attempt to 
service the pump until the pump system has been emptied and the pump 
flushed with water. 
 

4. Disconnect 

power/relieve 
pressure 

Disconnect power to the pump and be sure all system pressure is 
relieved.

 

See the 

Maintenance

 section for instructions to replace pump 

cartridge.

 

 

5. Perform 

repairs 

Follow the directions provided in the troubleshooting table to repair the 
pump. 
 

6. Test after 

servicing 

After servicing, ALWAYS test the pump for leaks with plain water 
before using. 

 
 
 
 
 
 
 
 

Summary of Contents for 157145

Page 1: ...ing the work zone prior to and after spraying bleach Bleach can kill vegetation if not soaked thoroughly ALWAYS keep a fire extinguisher rated ABC nearby Improper use of the pump or handling of chemic...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...eck and test completed assembly 11 Features 12 Operation Important Safety Information Operation 13 General Chemical Safety Chemical Applicator Safety Chemical Accident Procedures Preparing the Pump fo...

Page 4: ...ical The life of the pump will be shortened if it is not flushed after each use WE RECOMMEND THAT THE PUMP NOT BE USED FOR OTHER PURPOSES Any chemical will leave some residual in the pump components e...

Page 5: ...res section listed below and later in this manual Also see First Aid instructions on the chemical label WEAR protective clothing eye protection and chemical resistant gloves when operating the pump We...

Page 6: ...ons on chemical labels General procedures for contact with bleach or surfactant includes a Eyes immediately rinse with water for 15 minutes If irritation persists contact a doctor b Skin rinse all con...

Page 7: ...n place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call NorthStar Product Support at 1 800 2...

Page 8: ...um outlet hose size 157145 3 4 Quick Connect 1 2 13mm Inside diameter 3 8 9 5mm Inside diameter 157147 3 4 Quick Connect 1 2 13mm Inside diameter 1 2 13mm Inside diameter 157153 3 4 Quick Connect 1 2...

Page 9: ...at the same time or with any non insulated tools If battery acid contacts skin or clothing flush immediately with water and neutralize with baking soda 2 Electrical requirements The pump should be on...

Page 10: ...g procedure a Disconnect the vehicle battery ground wire b Disconnect the pump s black wire from the negative terminal of the battery c Disconnect the pump s red wire from the positive terminal of the...

Page 11: ...Never modify the pump design 1 Check assembly Check assembly to assure the pump is properly assembled and in safe working condition 2 Test with water Test the system for leaks with water a Fill the ta...

Page 12: ...e switch reacts to pressure and interrupts power at the preset shut off pressure indicated on the pump label When outlet pressure drops below a predetermined limit the switch will close and the pump o...

Page 13: ...otective equipment ALWAYS wear protective clothing eye protection and chemical resistant gloves when operating and cleaning the pump Wear additional protective gear such as facemask or apron as recomm...

Page 14: ...chemical manufacturer Excess chemical can be dangerous to humans damage desirable plants and contaminate soil and water sources Children pets ALWAYS exercise extra caution when spraying near areas acc...

Page 15: ...remove contaminated clothing Dispose of heavily contaminated clothing per chemical label instructions 2 Seek medical advice if instructed on the label or if the victim experiences symptoms of harmful...

Page 16: ...nd the spill with soil sod or absorbent material 3 Clean up the spill immediately Absorbent materials like ground corncobs or pet litter should be spread on the spill area to soak up the chemical The...

Page 17: ...l damaged fittings with original NorthStar parts c Partially fill system with plain water and spray to test for leaks Repair as needed IMPORTANT After any repair work has been done ALWAYS test for lea...

Page 18: ...access by the public for the period recommended on chemical label Step Two Operate the pump WARNING ALWAYS wear personal protective equipment as directed on the chemical label when spraying Long pant...

Page 19: ...ium hypochlorite concentration 2 NorthStar Max Cling Soft Wash Surfactant NTE 81297 or 81298 3 Water c Recommended mix ratios NOTICE Never spray undiluted bleach It must be mixed with water and NorthS...

Page 20: ...om to top 2 Spray in 10 foot wide sections only applying enough to get the surface wet 3 Let the chemical dwell for approx 10 minutes but do not let the chemical dry on the surface While the chemical...

Page 21: ...a driveway 3 Do not let the pump sprayer freeze NOTE The pump cartridge is a wear item and will fail in time There are two failure modes 1 Decreased performance or 2 An internal leak red LED light on...

Page 22: ...ective equipment allow chemical to drain into container 2 Unused chemicals Properly store or dispose of unused chemicals a If the unused chemical is to be stored for future use Store all unused chemic...

Page 23: ...y flushed DO NOT add antifreeze before flushing the system as bleach can react with antifreeze 2 Add antifreeze Pour RV antifreeze DO NOT use automotive antifreeze into the pump system Note RV antifre...

Page 24: ...on the chemical s label while servicing your pump 2 Review troubleshoot ing table Review the troubleshooting table below for the type of problem you are experiencing However DO NOT attempt to repair...

Page 25: ...ure flow Inlet air leak Tighten fittings Replace cracked fittings Worn diaphragm Replace pump cartridge Worn valves Replace pump cartridge Inlet Outlet tube restriction Remove restriction Incorrect vo...

Page 26: ...hex wrench unthread the silver mounting screws black screws can remain installed 6 Slide the pump cartridge off the shaft of the motor Discard the pump cartridge 7 Dry any wet areas of the motor befor...

Page 27: ...s in specifications at any time without incurring any obligation to install them on units previously sold Any Questions Comments Problems or Parts Orders Call NorthStar Product Support at 1 800 270 08...

Page 28: ...Hose Barb Elbow 787213 Quick Connect x 1 2 Hose Barb Elbow 787214 Quick Connect x 3 4 Hose Barb Elbow 787215 Quick Connect x 1 2 Hose Barb 50 Elbow 787216 Quick Connect x 3 8 Hose Barb Elbow x 1 4 FNP...

Page 29: ...Rev A 1 29 Ref Part Description Qty 1 799619 Motor Assembly 1 2 A157145 Pump Cartridge 1 3 800428 Base Plate Assembly 1 4 784449 Quick Connect Clip Black 2 5 800088 Decal Pump Branding 1 N A 787381 Re...

Page 30: ...157147 799648 1 157153 2 A157147 Pump Cartridge 1 157147 A157153 1 157153 3 800428 Base Plate Assembly 1 All 4 784449 Quick Connect Clip Black 2 All 5 800090 Decal Pump Branding 1 157147 800092 Decal...

Page 31: ...rs parts only It will not provide for replacement of complete products due to defective parts Components not manufactured by NorthStar are guaranteed by their manufacturer and can be serviced at facto...

Page 32: ...32 Manufactured by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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