North Star 10500 SBG Installation And Operation Manual Download Page 6

5

Shipping Restraint

  

The stand by generator is  delivered  with a

shipping restraint to prevent damage. Remove the
bolt, spacer, and yellow tag located just  below  the
engine starter. Failure to remove shipping  restraint
may cause damage to machine.

2.4 Installation Preparation

Prior to installation of this equipment check the
ratings of both the generator set and transfer
switch.  The generator and transfer switch voltage,
amperage, and wattage must be adequate to
handle all electrical loads  that  the  generator  and
transfer switch will power. In some instances
critical or essential electrical loads will require
“grouping”  together into a  separate load  panel  as
the generator will not be of sufficient size to carry
all electrical loads.

 

CAUTION 

 Electrical and/or building

permits may be required in your area for
installation of a Standby generator.  Check
your local codes for routing of gas lines and
noise ordinance allowances.

Fig. 01164 – Pallet Disassembly

The stand by generator is fastened to  the  shipping
pallet by four 1/4” X 1.5” lag bolts. A 1/2” wrench is
required to remove the lag bolts from the pallet
(Figure 01164).

2.5 Generator Location

 

DANGER

 

 

Never 

operate this generator in

an enclosed area. Exhaust gases contain carbon
monoxide, an odorless  and deadly  poison.

 

DANGER

 

 

Never 

install  the generator in

a location that exhaust gases can seep back
into closed rooms. Gases can seep into closed
rooms through windows, doors, and floors.

Install the stand by generator set outdoors  where
there is an adequate supply of fresh cooling air. To
help ensure trouble free operation, the  following
suggestions should be considered:

1: 

Never

 install the generator in areas prone to the

collection of rainwater.
2: 

Never

 install  the generator  in an area that  is

prone to flooding.
3: 

Never

 locate the generator on a roof.

4: 

Always

 locate the generator as close to the

transfer switch as possible. This will shorten the
length of electrical lead wire and conduit that is
required for the installation.
5: 

Always

 install the generator as close  as

possible to the fuel source. This will help reduce
the length of pipe  required  for  the  installation.
ALWAYS consult your gas supplier, as they are
aware of laws and local codes governing the
placement of  the gas  pipe.
6: 

Always

 install the generator such that the air

inlets and outlets will not become blocked or
clogged with grass, leaves, litter, snow, or other
items. Clogged inlets or outlets will cause the
engine and generator to perform poorly, and
possibly  result in equipment  failure.
7: Always install the generator  such  that there is
adequate space on all sides  for  servicing  and
performing maintenance. A minimum of 7 feet  on
all sides should be adequate. 

REMEMBER:

LAWS OR CODES MAY DICTATE REQUIRED
DISTANCES FROM STRUCTURES OR FUEL
SOURCES.

2.6 Sizing the Generator Mounting Slab

The stand by generator must be mounted  on  a
mounting pad that adequately supports the
generator housing.  External isolation mounts  are
not required as the generator set has vibration
isolation mounts located between the engine -
generator and the base.
It is advisable to fasten the generator
compartment to a concrete mounting  slab  with  a
quantity (4) of 1/4  - inch masonry  type anchor
bolts. Check that the bolts are of sufficient  length
to adequately secure the enclosure.
The concrete slab should extend past the
enclosure by a minimum of 3 inches on all sides.
The concrete slab must be level. For further
details concerning concrete slab dimensions and
details, see FIG 01168.

LAG BOLT

PALLET

FIG01164

Bolt

Spacer

Yellow
Tag

Summary of Contents for 10500 SBG

Page 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Page 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Page 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Page 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Page 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Page 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Page 8: ...7 FIG 01168 Mounting Pad Design...

Page 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Page 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Page 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Page 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Page 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Page 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Page 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Page 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Page 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Page 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Page 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Page 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Page 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Page 22: ...21...

Page 23: ...22...

Page 24: ...23...

Page 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Page 26: ...25...

Page 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Page 28: ...27...

Page 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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