background image

2

           SAFETY RULES

          ! SAVE THESE INSTRUCTIONS !

It is strongly encouraged that the SAFETY RULES
be copied and posted near the generator
installation site and near the transfer switch.

The safety rules must be studied carefully prior to

installing, operating, or  servicing this  equipment.
Become familiar with both the  Installation,  Owner’s
Manual, and the actual generator  set  prior  to
installation.

For trouble free operation and safety concerns,

NorthStar recommends that installation,  initial  start-up,
and maintenance should issues be  addressed  by
professionals who are familiar with installation and
operation of stand by generator sets.

 

DANGER

 

 

Never 

operate this  generator in

an enclosed area.  Exhaust  gases  contain  carbon
monoxide, an odorless  and deadly  poison.

 

DANGER

 

 

Never 

install  the generator in

such a location that exhaust gases can  seep back  into
closed rooms. Gases can  seep into  closed  rooms
through windows, doors, and floors.

 

DANGER

 

 

Never 

install this product indoors,

or modify the exhaust system for indoor installation.

 

DANGER

 

 

Always 

disconnect the  battery

prior to installation or  servicing  the generator  or
transfer switch. 

This product can start

automatically

. Disconnect the battery cable from  the

NEGATIVE, NEG, or (-) terminal first. Reconnect that
cable last.

 

DANGER

 

 

Never 

work inside the generator

unless utility power is disconnected.  Remember: The
battery charger and convenience receptacle are
energized by a 120-volt electrical circuit that is
independent of the stand by generator.

 

DANGER

 

 

Always

 remove the spark  plugs

or spark plug wires before working on the engine or
generator. The engine can start automatically.

SAFETY RULES

 

ELECTRICAL HAZARDS

The generator covered within this manual can and

will produce dangerous electrical voltages that cause
fatal electrical shocks. The utility power that is
connected to the transfer switch produces extremely
high and dangerous voltages, as does the generator
set when in operation. Avoid any contact  to  bare  wires
while the utility is energizing the transfer switch, and
avoid any contact with bare  wires  until  the generator
set is disabled from auto/manual start.

 

DANGER

 

 

Never 

handle any kind of electrical

device while standing in water, while barefoot, or while
hands or feet are wet. Dangerous electrical shock will
result.

 

DANGER

 

 The National Electrical Code (NFPA

70) requires the frame  and externally  conductive parts
of the generator to be connected to  an  approved earth
ground.

 

DANGER

 

 This home stand by  electrical  system

may start without warning. When the generator  starts
load circuits automatically can transfer by the transfer
switch. 

Never

 work on the home  electrical  system

without first disabling the starting mechanism of  the
stand by generator set. 

Never

 work on the home

electrical system without first de-energizing the
incoming utility power at the main line circuit breaker.

       

 

FIRE HAZARDS

 

DANGER

 

 Gas hookup must comply with the

Federal and Local jurisdictions for Liquid (LPG) and
Natural Gas (NG) codes. 

ALWAYS

 have a qualified

technician complete the LPG/NG hookup.  Improper
installation can cause injury or death.

 

DANGER

 

 LPG and NG are lethal and  explosive

gases. If you smell gas, exit the area immediately.

 

DANGER

 

 Do not smoke around the generator.

Wipe up any fuel or oil  spills  immediately. Ensure  that
no combustible materials  are left in  the  generator
compartment, or near the  generator.  Keep area
around the generator clean and free of debris. Keep a
fire extinguisher rated “ABC” near the generator.

Summary of Contents for 10500 SBG

Page 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Page 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Page 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Page 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Page 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Page 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Page 8: ...7 FIG 01168 Mounting Pad Design...

Page 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Page 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Page 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Page 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Page 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Page 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Page 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Page 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Page 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Page 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Page 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Page 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Page 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Page 22: ...21...

Page 23: ...22...

Page 24: ...23...

Page 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Page 26: ...25...

Page 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Page 28: ...27...

Page 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

Reviews: