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7

Line Voltage

•  An electrical disconnect must be located within sight of and 

readily accessible to the unit. This switch shall be capable 

of electrically de-energizing the unit. See unit data label for 

proper incoming field wiring. Any other wiring methods must 

be acceptable to authority having jurisdiction.

•  It is recommended that the line voltage to the unit be supplied 

from a dedicated branch circuit containing the correct fuse 

or circuit breaker for the unit.

•  Overcurrent protection must be provided at the branch circuit 

distribution panel and sized as shown on the unit rating 

label and according to applicable local codes. See the unit 

rating plate or 

Table 9

 for maximum circuit ampacity and 

maximum overcurrent protection limits.

•  The installer should become familiar with the wiring diagram/

schematic before making any electrical connections to the 

unit. See the unit wiring label or 

Figure 7

.

•  Use only copper wire for the line voltage power supply to 

this unit as listed in 

Table 2

. Use proper code agency listed 

conduit and a conduit connector for connecting the supply 

wires to the unit. Even if not required by code, use of rain 

tight conduit is always preferred.

•  If replacing any of the original wires supplied with the unit, 

the replacement wire must be copper wire consisting of the 

same gauge and temperature rating.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL listed 

conduit and conduit connectors for connecting the supply 

wires to the unit and for proper grounding. Field supplied 

bushings for the power supply cables must be added to 

support and protect the power supply cables.

Grounding

 WarnInG:

the unit cabinet must have an uninterrupted or 

unbroken electrical ground to minimize personal 

injury if an electrical fault should occur. Do not use 

gas piping as an electrical ground!

This unit must be electrically grounded in accordance with 

local codes or, in the absence of local codes, with the National 

Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical 

Code. Use the grounding lug provided in the control box for 

grounding the unit.

thermostat requirements

•  This  system  can  be  controlled  by  any  industry  standard 

thermostat. Set-back thermostats can be used, but are 

generally not advantageous with geothermal systems. This 

system has such low operational power requirements that 

it is counter-productive to use them because the system 

must work harder to bring the entire interior air space up to a 

preferred temperature, rather than operating on a preferred 

temperature “maintain” mode.

•  If the system has electric strip heat back-up within the air 

handler, the system can operate together with the electric 

supplement heat, as the strip heating coils are installed 

downstream of the refrigerant heat exchanger. The electric 

strip heat is supplemental to the heat provided by the 

geothermal system.

•  The thermostat used with this equipment must operate in 

conjunction with any installed accessories.

ElEctrIcal connEctIons

 WarnInG:

ElEctrIcal shocK, FIrE or 

EXPlosIon hazarD

Failure to follow safety warnings exactly could result 

in serious injury or property damage.
Improper servicing could result in dangerous 

operation, serious injury, death or property damage.

• Before servicing, disconnect all electrical power 

to the unit.

• When servicing controls, label all wires prior to 

disconnecting. reconnect wires correctly.

•  Verify proper operation after servicing.

•  Electrical  connections  shall  be  in  compliance  with  all 

applicable local codes and ordinances, and with the current 

revision of the National Electric Code (ANSI/NFPA 70).

•  For Canadian installations, the electrical connections and 

grounding shall comply with the current Canadian Electrical 

Code (CSA C22.1 and/or local codes).

Pre-Electrical checklist

•  Verify the electrical wiring to the equipment is in compliance 

with the maximum electrical capacity listed on the equipment 

unit data label. This includes both the compressor unit and 

the air handler selected for use, as well as any other related 

supplemental equipment.

•  Verify the circuit protection (fuse or circuit breaker size) is in 

compliance with the minimum circuit amp capacity listed on 

the unit data label. This includes both the compressor unit 

and the air handler selected for use, as well as any other 

related supplemental equipment.

•  Verify all electric power wiring connections are correct and 

tight prior to turning on any electrical power. Make sure 

both the compressor section and air handler have been 

properly grounded and have fuses and/or circuit breakers 

in the primary electrical service box.

•  Verify that the service provided by the utility is sufficient to 

handle the additional load imposed by this equipment. See 

the unit label or 

Table 9, (page 18)

.

•  Verify factory wiring is in accordance with the unit wiring 

diagram 

Figure 7 (page 17)

. make sure no connections 

came loose during shipping or installation.

coPPEr WIrE sIzE — aWG

(1% VoLTAGE Drop)

suPPlY WIrE lEnGth-FEEt

suPPlY cIrcuIt

aMPacItY

200

150

100

50

6

8

10

14

15

4

6

8

12

20

4

6

8

10

25

4

4

6

10

30

3

4

6

8

35

3

4

6

8

40

2

3

4

6

45

2

3

4

6

50

2

3

4

6

55

1

2

3

4

60

Wire Size based on N.E.C. for 60° type copper conductors.

table 2. copper Wire size

Summary of Contents for Y1SA

Page 1: ...ty warnings and any other special notes highlighted in the manual Improper installation of this unit or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service personnel for this type of equip...

Page 2: ...R 410A Charging Procedure 10 Initial Charge 10 Starting In Heating Mode Charging To Sight Glass 10 System Check 11 Air Circulation Indoor Blower 11 System Heating 11 OperatinG Sequence 11 Cooling 11 Heating 11 Unit MAINTENANCE 12 Filter Drier 12 Replacing the Oil Separator Filter 12 Adding Compressor Oil 12 Troubleshooting 13 Two Digit Display 13 Loss Of Capacity 14 Restricted Refrigerant System 1...

Page 3: ...akeitnecessaryfor evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and or service this equipment Failure to comply with this warning could result in equipment damag...

Page 4: ...d requirement Load estimates can be made using approved methods available from Air Conditioning Contractors of America ManualJ AmericanSocietyofHeating Refrigerating and Air Conditioning Engineers or other approved engineering methods Thisunitisdesignedforindoorandoutdoorinstallationsand shouldbelocatedwithconsiderationgiventotheaccessibility of fuel electric power service access noise shade and d...

Page 5: ...sor section is equipped with components and control logics described in the following sections Heating To Cooling Transition The compressor section includes a hot gas injection valve to ensure smooth transition from heating to cooling mode operations See Figure 6 page 16 After heating mode operation the earth loop temperature maybebelowthenormalundergroundtemperature around 58 F As the refrigerant...

Page 6: ...ler Insulating Interior Line Sets Insulate all interior refrigerant lines and their connections The compressor section contains the expansion valve and the liquid line is more likely to sweat as it condenses moisture from the interior air Use at least a 3 4 inch wall closed cell insulation that is non corrosive to copper to insulate all refrigerant lines Use Armaflex Neoprene or Rubatex having at ...

Page 7: ...rature rather than operating on a preferred temperature maintain mode If the system has electric strip heat back up within the air handler the system can operate together with the electric supplement heat as the strip heating coils are installed downstream of the refrigerant heat exchanger The electric strip heat is supplemental to the heat provided by the geothermal system The thermostat used wit...

Page 8: ...efrigerantlineconnectionsarecompleted itisrequired that you leak check and evacuate the indoor section and all line connections using proper methods before finalizing the full system refrigerant charge For final charges based on matched systems and specified line lengths see Table 4 page 9 Pressure test the entire system at 400 psig with dry nitrogen prior to pulling a vacuum and charging Prior to...

Page 9: ...n by using the following formula TROV ft 3 Total refrigerant charge lb x 40 The examples below were calculated assuming 25 single line length between well and compressor sections L1 and 6 single line length between compressor section and air handler L2 For the 2 ton example the well length is 200 ft and for the 5 ton example the well length is 400 ft as shown in Table 4 Theinstalledsystemiswithane...

Page 10: ...g the compressor to draw high watts Too little refrigerant will freeze the indoor coil in cooling mode operation The recommended charging method is to charge refrigerant to the middle of the sight glass of the accumulator during heating operation In cooling mode with correct R 410A charge the refrigerant returning from the well is in a saturated condition The conventional method of charging by sub...

Page 11: ...rt e If the system has run in the previous 5 minutes a 5 minute anti short cycle timer must expire before the system will restart 3 If the above conditions are met the compressor will start and the reversing valve shift into position if not already in the cooling position a At any time during compressor operation the system will stop if The discharge pressure exceeds 635 psig The suction pressure ...

Page 12: ...lter which is installed at the factory The second filter is to be used as a replacement within 24 to 48 hours of operation These coalescent filters will pick up all dirt and particulates down to 0 3 microns Typical filter driers only catch 50 microns or larger Frequently check the pressure drop across the separator on new installations See Figure 2 and Table 5 page 10 Changethefilterafteraninitial...

Page 13: ...e numbers represent the firmware version When the unit is ready to run it will display which indicates that the unit is in standby mode The display will alternate between the current status and any current or recent events See Table 7 page 14 for status and event codes The display alternates between showing the current status code and the 5 most recent event codes as shown in Table 3 If an event c...

Page 14: ... compressor will eventually overheat and shut off by its own internal overload since the motor s windings are not being cooled by refrigerant vapor Sand Or Dirt In The Sub Surface Tubing Prior to Initial Charging The following steps should be performed if debris removal is required after the field lines have been connected to the liquid line assembly 1 Recoverallrefrigerantfromfromthelinesettotheb...

Page 15: ...d Air In The Winter Or Cooled Air In The Summer Check system operational pressures for a potential refrigerant leak operational pressures will be too low NOTE If pressures are too high in the summer or too low in the winter the geothermal heat pump exchange field may have been overstressed This can be accomplished by either turning the system off use your supplemental back up heating during the wi...

Page 16: ...l Separator Bracket Check Valve Hot Gas Bypass Valve Coil Large Valve Small Valve EXV Valve Coil Solenoid Valve Coil Figure 6 Components H W L 8 72 11 25 13 86 16 38 19 90 22 40 1 54 5 42 5 26 Liquid Line to Air Handler Vapor Line to Air Handler Vapor Line to Earth Loop Liquid Line to Earth Loop Line Voltage Connections Low Voltage Connections Figure 5 Dimensions ...

Page 17: ...nnect to 24 vac 60va class 2 circuit See air handler installation instructions for control circuit and optional relay transformer kits 711415B Replaces 711415A 04 20 W2 W1 O C Y2 R Y1 RELAY THESE WIRES RELAY AND WELL SEAL VALVE ON 4 5 TON 14 17 5 kW UNITS ONLY CCH SUCTION TEMP TO 1PH POWER SUPPLY GND CONTACTOR T2 L2 T1 REVERSING VALVE 1 2 3 4 5 6 7 HOT GAS INJECTOR EXV MOTOR SUCTION PRESSURE SENSO...

Page 18: ...MMN36K B B6EMMN60K C B6EMMN60K C Physical Data Length L 25 1 25 1 25 1 25 1 Width W 25 2 25 2 25 2 25 2 Height H 30 5 30 5 30 5 30 5 Weight 165 170 215 220 Refrigerant Vapor Line O D Both to air handler and earth loop 3 4 3 4 7 8 7 8 Liquid Line O D Both to air handler and earth loop 1 2 1 2 1 2 1 2 Unit is shipped from factory with nitrogen holding charge Table 9 Electrical Physical Data Insulate...

Page 19: ... Star Wade Hampton Nome Yukon Koyukuk North Slope NOTE Zone 1 includes Hawaii Guam Puerto Rico and the Virgin Islands Figure 9 Climate Map IECC Zones Earth Loop Size ft ton 1 2 3A 3B 100 3C 4A 4B 80 4C 5 6 7 8 65 There are exceptions to the earth loop sizes shown in this table Within a climate zone the weather and underground conditions vary from place to place The earth loop length may need to be...

Page 20: ...e size Number of borehole s or Earth Loop s _____________________ Depth of each borehole or Earth Loop____________________ Ft Line set size Vapor line O D Inches _______ Liquid line O D inches ________ Line set distances to each well______________________ distance between the compressor and the air handler Distance feet ___________________________________ Tubing size Vapor line O D Inches _______ ...

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