Nortek Reznor VRA-4E Series Installation, Commissioning, Servicing Download Page 7

1712VRA

4EGBEN,

 

pag..

 

7/25

 

 

3.3.2 Combustion air inlet pipe & flue pipe for balanced  
flue installation (Type C appliances) 

Balanced flue air heaters are designed to be fitted 
with a combustion air inlet pipe that obtains outdoor 
air and a flue pipe that exhausts flue products to 
outdoors. Air heaters if fitted with a power venter 
permitting either a vertical or horizontal combustion 
air inlet/flue pipe system. 

The heaters must be 

installed with a concentric vertical or horizontal 
flue/combustion air inlet. The heaters are only 
approved for use when installed with the 
appropriate approved concentric vent terminal. 

See table 6. Both the flue and combustion air pipes 
must be sealed. Use gasket sealed seamless 
aluminium pipe or equivalent. The flue pipe must 
include a re-sealable test port to allow good average 
sampling of the flue gas mixture for testing, the port 
must be at least 450 mm away from the air heater flue 
connection socket. 

Figure 2b : 

Combustion air and flue pipe sockets, Type C

 

 

1  Flue products flue outlet socket for flue pipe 
2  Combustion air inlet opening 

 
 
 

Follow any flue pipe manufacturers’ installation 
instructions for making joints, including 
connections to the air heater, for passing through 
a building element and for support requirements. If 
more than one air heater is being installed in the 
same place each heater must have a separate flue 
system.

Where condensation is unavoidable, provision 
must be made for the condensation to flow freely 
to a point to which it can be released, i.e. a drain 
or gully. The condensation drain from the flue must 
be constructed from non-corrodible material not 
less than 20 mm diameter. Copper or copper 
based alloys must not be used for condensation 
drains

 

 

Table 6 Combustion air inlet & flue pipe requirements 

12

20

30

35

145

mm Flue

 

pipe/Inlet

 

pipe

80

100

130

m

Flue

 

pipe/Inlet

 

pipe

9

9

9

m

Flue

 

pipe/Inlet

 

pipe

0,75

0,75

0,75

m

Flue

 

pipe/Inlet

 

pipe

1,5

1,5

1,5

m

Flue

 

pipe/Inlet

 

pipe

2,5

2,5

nvt

Equivalent

 

Length

 

of

 

90°elbow

VRA

4E

Heater

 

socket

 

&

 

pipe

 

dia

Max

 

straight

 

length

Equivalent

 

length

 

of

 

45°

 

elbow

Equivalent

 

length

 

of

 

90°

 

elbow

 

Concentric vertical vent or wall terminal : Mugro/Burfix dia 130 
Concentric horizontal vent or roof terminal : Mugro/Burfix dia 130 

Summary of Contents for Reznor VRA-4E Series

Page 1: ...ng Leave it with the user or attached to the appliance or gas service meter after installation WARNING Improper installation adjustment alteration service or maintenance can cause property damage inju...

Page 2: ...ir Pressure Switch 8 7 Combustion Air Fan 9 0 FAULT FINDING p 17 10 0 PARTS LIST p 20 11 0 GAS CONVERSION p 20 12 0 USERS INSTRUCTIONS p 21 13 0 HEALTH SAFETY STATEMENT p 22 HAZARD INTENSITY LEVELS DA...

Page 3: ...odels have an axial fan for air delivery These heaters are designed for overhead suspension and are suitable for indoor installation only installed at an operation ambient temperature between 15 C and...

Page 4: ...pressure G20 natural gas Inlet pressure 20 0 mbar Table 2 Injector size and burner pressure G20 natural gas Inlet pressure 20mbar Table 3 Injector size and burner pressure G30 G31 butane propane Inle...

Page 5: ...0 151 759 73 808 301 1022 479 477 82 180 608 833 212 212 123 942 550 3 4 G 120 1750 980 846 130 67 1100 164 602 177 1057 348 490 90 175 595 795 160 256 20 1365 770 3 4 G 145 1750 1150 846 130 67 1100...

Page 6: ...r for the appropriate protection grill IP20 dia130 PN 02 25094 Each heater installed as a type C appliance must be fitted with an individual combustion air flue pipe system Only systems specified by t...

Page 7: ...outlet socket for flue pipe 2 Combustion air inlet opening Follow any flue pipe manufacturers installation instructions for making joints including connections to the air heater for passing through a...

Page 8: ...l modify the air throw pattern achieved In building having low heat loss where single heaters are required to cover a large floor area and in buildings with high ceiling heights air re circulation fan...

Page 9: ...ir heater See hazard levels page 2 The heater must be installed in a level plane to ensure proper operation Figure 3 Suspension detail Add a nut to lock the M10x1 5 hanger rod to the heater 4 3 Fittin...

Page 10: ...he appliance for long enough to ensure that lock out does not reoccur suggest 5 minutes Fix all electric cables and installer s wiring to the control panel and ensure they do not touch the combustion...

Page 11: ...ed adjacent to the air heater 6 2 Gas connection ATTENTION NEVER USE A FLAME FOR CHECKING GAS SOUNDNESS Only persons formally qualified to work on gas fired apparatus may carry out commissioning and t...

Page 12: ...rried out Ascertain from section 1 of this document and the appliance data plate the correct operating gas pressure for the air heater Turn the room thermostat control to its lowest setting Remove the...

Page 13: ...onds after the burner has lit the time delay relay will activate the thermal fan control which will energize the fan motor Continue to operate the air heater for several minutes to ensure correct oper...

Page 14: ...soot deposits from the burner with a wire brush Clean the ports with a degreaser or acetone A vacuum cleaner or compressed air may assist in this cleaning operation Wipe the inside of the burner tube...

Page 15: ...valve 6 At the burner rack assembly remove the nuts that secure the burner manifold to the burner rack Lift the burner rack manifold assembly upward and pull the assembly out of the air heater Instru...

Page 16: ...ontrol operating valve is the prime safety shut off All gas supply lines must be free of dirt scale etc before connecting to the air heater thus ensuring positive closure of the control valve 8 5 Comb...

Page 17: ...7 25 FAULT FINDING Fault finding may only be carried out by appropriately qualified persons Air heater does not operate and lock out indicator light is off Air heater does not operate and lock out ind...

Page 18: ...1712VRA 4EGBEN pag 18 25...

Page 19: ...1712VRA 4EGBEN pag 19 25...

Page 20: ...Gas valve modureg 120 145M 03 25144M Burner relay E 03 25321 Ignition electrode ER 03 400US 42 Ignition electrode ER 120 145 05 25186 Flame sensor electrode IS 03 401US 195292 ERP fan 12 01 27003 ERP...

Page 21: ...lly when the room thermostat calls for heat after about 30 sec 6 If the appliance does not light a check that the burner control does not require resetting An indicator light glows at the inside panel...

Page 22: ...suffer reddening and itching of the skin Fiber entry into the eyes will cause foreign body irritation Inhalation will cause irritation to the respiratory tract Precautions Wear protective gloves when...

Page 23: ...tive Complies with the requirements of further directives namely GAD 2009 142 EC EMC 2014 30 EC LVD 2014 35 EC the following harmonized standards have been applied EN 1020 Non domestic gas fired force...

Page 24: ...mum capacity pl 80 9 77 7 76 2 76 2 77 6 79 0 76 2 77 8 77 7 78 6 79 6 Envelope loss factor Fenv 0 0 0 0 0 0 0 0 0 0 0 Ignition burner power consumption Pign kW 0 02 0 02 0 02 0 02 0 02 0 02 0 02 0 02...

Page 25: ...A United Kingdom Tel 01384 489 250 Fax 01384 487 707 reznorsales nortek com www reznor co uk Nortek Global HVAC is a registered trademark of the Nortek Global HVAC Limited Because of continuous produc...

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