Nortek FS4BF Installation Instructions Manual Download Page 5

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protection must be in compliance with information listed 

on the outdoor unit data label. Any other wiring methods 

must be acceptable to authority having jurisdiction.

•  The outdoor unit requires both power and control circuit 

electrical connections. Refer to the wiring diagram / 

schematic for identification and location of outdoor unit 

field wiring interfaces See 

Figure 8 (page 11)

Figure 

9 (page 12)

Figure 10 (page 13)

Figure 11 (page 

14)

Figure 12 (page 15)

, & 

Figure 13 (page 16)

Make all electrical connections in accordance with all 

applicable codes and ordinances.

•  Overcurrent protection must be provided at the branch 

circuit distribution panel and sized as shown on the unit 

rating label and according to applicable local codes. 

See the unit rating plate for minimum circuit ampacity 

and maximum overcurrent protection limits.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Connect 

the line-voltage leads to the terminals on the contactor 

inside the control compartment.

•  Use only copper wire for the line voltage power supply 

to this unit as listed in 

Table 1, (page 4)

. Use proper 

code agency listed conduit and a conduit connector 

for connecting the supply wires to the unit. Use of rain 

tight conduit is recommended.

•  208/230 Volt units are shipped from the factory wired 

for 230 volt operation. For 208V operation, remove the 

lead from the transformer terminal marked 240V and 

connect it to the terminal marked 208V.

•  Optional equipment requiring connection to the power 

or control circuits must be wired in strict accordance 

of the NEC (ANSI/NFPA 70), applicable local codes, 

and the instructions provided with the equipment.

coreSense

tm

 diagnostics module

(Select Models Only)

The CoreSense

TM

 Diagnostics Module (

Figure 2

) is a 

breakthrough innovation for troubleshooting heat pump 

and air conditioning system failures. The module installs 

easily in the electrical box of the outdoor unit near the 

compressor contactor.By using the compressor as 

a sensor, CoreSense Diagnostics helps the service 

technician more accurately troubleshoot system and 

compressor fault conditions.
A flashing LED indicator communicates the ALERT code 

and a diagnostic key is also imprinted on the side of the 

module to quickly direct the technician to the root cause 

of a problem. Alert identification codes are also listed in 

Table 3, (page 17)

.

Compressor Protection

The CoreSense

TM

 Diagnostics module utilizes proprietary 

algorithms to protect the compressor and system from 

repeated trips of system pressure controls and the 

compressor internal overload. The protection terminal 

of the module should be wired in series with the system 

low pressure and high pressure cutouts, as well as the 

compressor contactor. When the module detects a series 

of trips as described below, it will activate a lockout feature 

that opens the normally closed protection contacts in 

the module, thereby cutting power to the contactor and 

shutting off the compressor.

Figure 2. coreSense

tm

 diagnostics module

Y2 (Thermostat 2nd Stage Demand)
Y (Thermostat Demand)

Data Port
L (Alert)
R (24VAC)

Prot (Contactor Cutout)
DC SOL (2nd Stage Solenoid Power)

C (Common)

Power LED

Alert LED (Yellow)

Trip / Lock LED (Red)

Resetting Alert Codes

When the CoreSense

TM

 Diagnostics module has detected a 

series of adverse conditions that have caused it to lockout 

the compressor, and after the issue has been resolved, 

it is necessary to manually reset the module in order to 

clear the present alert code.
The primary way of clearing the code and resetting the 

alert is to press the reset button located on the module. 

note:

 Pressing the reset will require a pin or a mini 

electronics screwdriver. This button must be pressed and 

held for a minimum of one second for the module to be 

reset. Pressing the reset button clears the immediate lock 

code and the seven day operating history. It will not clear 

the permanent module history. In the case of the three-

wire module, the codes can be reset or cleared by cycling 

power to the module. This can be done by disengaging 

the Common (C) terminal. This will not clear the seven 

day operating history.

grounding

 Warning:

the unit cabinet must have an uninterrupted or 

unbroken electrical ground to minimize personal 

injury if an electrical fault should occur. do not 

use gas piping as an electrical ground!

This unit must be electrically grounded in accordance 

with local codes or, in the absence of local codes, with 

the National Electrical Code (ANSI/NFPA 70) or the CSA 
C22.1 Electrical Code. Use the grounding lug provided in 
the control box for grounding the unit.

Summary of Contents for FS4BF

Page 1: ...NCE Installation Instructions important SAFETY INFORMATION 2 Air conditioner INSTallATION 3 General Information 3 Before You Install this Unit 3 Locating the Air Conditioner 3 Packaging Removal 3 Grou...

Page 2: ...autions in the literature on tags and on labels provided with the equipment Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operati...

Page 3: ...g the unit Locating the Air Conditioner Survey the job site to determine the best location for mounting the outdoor unit The outdoor unit should be installed no closer than 18 inches from the outside...

Page 4: ...the National Electric Code ANSI NFPA 70 For Canadian installations the electrical connections and grounding shall comply with the current Canadian Electrical Code CSA C22 1 and or local codes Pre Ele...

Page 5: ...c key is also imprinted on the side of the module to quickly direct the technician to the root cause of a problem Alert identification codes are also listed in Table 3 page 17 Compressor Protection Th...

Page 6: ...re Verify the fan and compressor cycle off with the thermostat NOTE The blower should also stop unless fan mode is set to the ON position System Heating optional 1 Set the thermostat s system mode to...

Page 7: ...tionsfromratedairflowsor non listedcombinationsmayrequiremodificationtothe expansion device and refrigerant charging procedures for proper and efficient system operation The refrigerant charge can be...

Page 8: ...ary over the range of operation Reference the charts to determine the ideal amount of sub coolingforagivenliquidpressure Unitschargedto other values will not perform at the rated unit efficiency EER o...

Page 9: ...110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F S4BF 036KB Charging Chart Cooling Figure 6 Charging Chart for 4 Ton Models Add refrigerant when below curve Remove refrigerant when a...

Page 10: ...when below curve Remove refrigerant when above curve 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure...

Page 11: ...onductors suitable for 105 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace airhandler installation instructions for control circu...

Page 12: ...R C S S C R L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR OUTDOOR FAN MOTOR Y2 Y L R C P DC SOL CSC C R Y2 Y LPS HPS CORESENSE COMPRESSOR SOLENOID COIL 24 VOLT FIELD CONNECTIONS CC Contactor Coil CCH Cr...

Page 13: ...le Phase 60 Hz WIRING DIAGRAM 7110150 1209 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE BLACK BLUE YELLOW BLUE BLACK 208 230V H C F CCH R C S S C H L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR FAN MOTOR...

Page 14: ...tection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace airhandler installation instructions for control circuit and optional relay transformer kits 7 Couper le courant avan...

Page 15: ...R C S L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR CSC C Y2 Y LPS HPS COMPRESSOR SOLENOID COIL 24 VOLT FIELD CONNECTIONS CC 208 230V Two Stage Split System Air Conditioner Outdoor Section With ECM Outdo...

Page 16: ...class 2 circuit See furnace airhandler installation instructions for control circuit and optional relay transformer kits 7 Couper le courant avant de faire letretien 8 Employez uniquement des conducte...

Page 17: ...system 6 Thermostat is malfunctioning Check thermostat sub base or wiring for short circuit Check thermostat installation location level Yellow ALERT Flash Code 2 Compressor Pressure Trip High Refrige...

Page 18: ...ssor bearings are seized Measure compressor oil level Red LOCKOUT Flash Code 5 Yellow Off Compressor Moderate Run Trip 1 Evaporator blower is not running Check blower relay coil and contacts Check blo...

Page 19: ...19...

Page 20: ...____________________________ Unit Installed Minimum clearances per Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ REFRIGERATION SYSTEM Was unit given 24 hr w...

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