Nortek FS4BF Installation Instructions Manual Download Page 4

4

connecting refrigerant tubing Between 
the indoor & outdoor Unit

 caUtion:

When servicing, cover or seal openings to 

minimize the exposure of the refrigerant system 

to air to prevent accumulation of moisture and 

other contaminants.

After outdoor and indoor unit placement has been 

determined, route refrigerant tubing between the 

equipment in accordance with sound installation practices.
•  When  connecting  refrigerant  linesets  together,  it  is 

recommended that dry nitrogen be flowing through 

the joints during brazing to prevent internal oxidation 

and scaling.

•  Refrigerant tubing should be routed in a manner that 

minimizes the length of tubing and the number of bends 

in the tubing. If precise forming of refrigerant lines is 

required, a copper tubing bender is recommended. 

Avoid sharp bends and contact of the refrigerant lines 

with metal surfaces.

•  Refrigerant tubing should be supported in a manner 

that the tubing will not vibrate or abrade during system 

operation.

•  Tubing should be kept clean of foreign debris during 

installation.

•  Every effort should be made by the installer to ensure 

that the field installed refrigerant containing components 

of the system have been installed in accordance with 

these instructions and sound installation practices to 

insure reliable system operation and longevity.

•  The  maximum  recommended  interconnecting 

refrigerant line lengths is 75 ft. and the vertical elevation 

difference between the indoor and outdoor sections 

should not exceed 20 ft.

electrical Wiring

 Warning:

to avoid risk of electrical shock, personal 

injury, or death, disconnect all electrical power 

to the unit before performing any maintenance 

or service. the unit may have more than one 

electrical supply.

label all wires prior to disconnection when 

servicing the unit. Wiring errors can cause 

improper and dangerous operation.

•  All electrical connections must be in compliance with 

all applicable local codes and ordinances, and with 

the current revision of the National Electric Code  

(ANSI/NFPA 70).

•  For Canadian installations the electrical connections 

and grounding shall comply with the current Canadian 

Electrical Code (CSA C22.1 and/or local codes).

pre-electrical checklist

  Verify that the voltage, frequency, and phase of the 

supply source match the specifications on the unit 

rating plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 

Refer to the unit wiring label for proper voltage wiring.

  Verify factory wiring is in accordance with the unit wiring 

diagram See 

Figure 8 (page 11)

Figure 9 (page 12)

Figure 10 (page 13)

Figure 11 (page 14)

Figure 12 

(page  15)

Figure 13 (page 16)

. Inspect for loose 

connections.

Line Voltage

•  A wiring diagram is located on the inside cover of the 

electrical box of the outdoor unit. The installer should 

become familiar with the wiring diagram before making 

any electrical connections to the outdoor unit.

• 

an electrical disconnect must be located within 

sight of and readily accessible to the unit

.  This 

switch  shall  be  capable  of  electrically  de-energizing 

the outdoor unit.

•  Line  voltage  to  the  unit  should  be  supplied  from  a 

dedicated branch circuit containing the correct fuse 

or circuit breaker for the unit. Incoming field wiring 

and minimum size of electrical conductors and circuit 

•  A  filter  dryer  is  provided  with  the  unit  and  must  be 

installed in the liquid line of the system. If the installation 

replaces a system with a filter dryer already present 

in the liquid line, the filter dryer must be replaced with 

the one supplied with the unit. The filter dryer must be 

installed in strict accordance with the manufacturer’s 

installation instructions.

•  Optional equipment such as liquid line solenoid valves, 

low ambient, etc., should be installed in strict accordance 

with the manufacturer’s installation instructions.

table 1. copper Wire Size

copper Wire SiZe — aWg

(1% VoLtage Drop)

SUpply Wire length-Feet

SUpply circUit

ampacity

200

150

100

50

6

8

10

14

15

4

6

8

12

20

4

6

8

10

25

4

4

6

10

30

3

4

6

8

35

3

4

6

8

40

2

3

4

6

45

2

3

4

6

50

2

3

4

6

55

1

2

3

4

60

Wire Size based on N.E.C. for 60° type copper conductors.

Summary of Contents for FS4BF

Page 1: ...NCE Installation Instructions important SAFETY INFORMATION 2 Air conditioner INSTallATION 3 General Information 3 Before You Install this Unit 3 Locating the Air Conditioner 3 Packaging Removal 3 Grou...

Page 2: ...autions in the literature on tags and on labels provided with the equipment Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operati...

Page 3: ...g the unit Locating the Air Conditioner Survey the job site to determine the best location for mounting the outdoor unit The outdoor unit should be installed no closer than 18 inches from the outside...

Page 4: ...the National Electric Code ANSI NFPA 70 For Canadian installations the electrical connections and grounding shall comply with the current Canadian Electrical Code CSA C22 1 and or local codes Pre Ele...

Page 5: ...c key is also imprinted on the side of the module to quickly direct the technician to the root cause of a problem Alert identification codes are also listed in Table 3 page 17 Compressor Protection Th...

Page 6: ...re Verify the fan and compressor cycle off with the thermostat NOTE The blower should also stop unless fan mode is set to the ON position System Heating optional 1 Set the thermostat s system mode to...

Page 7: ...tionsfromratedairflowsor non listedcombinationsmayrequiremodificationtothe expansion device and refrigerant charging procedures for proper and efficient system operation The refrigerant charge can be...

Page 8: ...ary over the range of operation Reference the charts to determine the ideal amount of sub coolingforagivenliquidpressure Unitschargedto other values will not perform at the rated unit efficiency EER o...

Page 9: ...110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F S4BF 036KB Charging Chart Cooling Figure 6 Charging Chart for 4 Ton Models Add refrigerant when below curve Remove refrigerant when a...

Page 10: ...when below curve Remove refrigerant when above curve 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure...

Page 11: ...onductors suitable for 105 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace airhandler installation instructions for control circu...

Page 12: ...R C S S C R L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR OUTDOOR FAN MOTOR Y2 Y L R C P DC SOL CSC C R Y2 Y LPS HPS CORESENSE COMPRESSOR SOLENOID COIL 24 VOLT FIELD CONNECTIONS CC Contactor Coil CCH Cr...

Page 13: ...le Phase 60 Hz WIRING DIAGRAM 7110150 1209 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE BLACK BLUE YELLOW BLUE BLACK 208 230V H C F CCH R C S S C H L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR FAN MOTOR...

Page 14: ...tection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace airhandler installation instructions for control circuit and optional relay transformer kits 7 Couper le courant avan...

Page 15: ...R C S L2 T2 COMPRESSOR CONTACTS L1 T1 COMPRESSOR CSC C Y2 Y LPS HPS COMPRESSOR SOLENOID COIL 24 VOLT FIELD CONNECTIONS CC 208 230V Two Stage Split System Air Conditioner Outdoor Section With ECM Outdo...

Page 16: ...class 2 circuit See furnace airhandler installation instructions for control circuit and optional relay transformer kits 7 Couper le courant avant de faire letretien 8 Employez uniquement des conducte...

Page 17: ...system 6 Thermostat is malfunctioning Check thermostat sub base or wiring for short circuit Check thermostat installation location level Yellow ALERT Flash Code 2 Compressor Pressure Trip High Refrige...

Page 18: ...ssor bearings are seized Measure compressor oil level Red LOCKOUT Flash Code 5 Yellow Off Compressor Moderate Run Trip 1 Evaporator blower is not running Check blower relay coil and contacts Check blo...

Page 19: ...19...

Page 20: ...____________________________ Unit Installed Minimum clearances per Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ REFRIGERATION SYSTEM Was unit given 24 hr w...

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