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8

listed conduit and conduit connectors for connecting the 

supply wires to the unit and for proper grounding. Field 

supplied bushings for the power supply cables must be 

added to support and protect the power supply cables. 

•  If replacing any of the original wires supplied with the 

unit, the replacement wire must be copper wire consisting 

of the same gauge and temperature rating.

•  Circuit breakers installed in the B6BV series air handler 

are for short-circuit protection of the internal wiring 

and to serve as a unit disconnect. They do not provide 

over-current protection of the supply wiring. Overcurrent 

protection must be provided at the branch circuit 

distribution panel and sized as shown on the unit rating 

label and according to applicable local codes. See the 
unit rating plate and 

Table 7 (page 15)

 for maximum 

circuit ampacity and maximum overcurrent protection 

limits.

•  All 208/230 Volt units are shipped from the factory wired 

for 240 volt operation. For 208V operation, remove the 

lead from the transformer terminal marked 240V and 

connect it to the terminal marked 208V.

Single Circuit Adaptor Kit

If a single circuit adaptor kit is used, it may need to be re-

configured for some applications. Remove the single circuit 

adaptor kit cover and verify that the lugs are configured 

correctly for the application. If the lugs are not configured 

for the application, refer to the instructions included with 

the kit and modify the configuration.
Install the single circuit adaptor kit (if used) in the line 

side (“on” end) of the circuit breakers. Tighten the lugs 

securely (45 in-lbs recommended).

 

Connect the supply 

wiring to the circuit breakers, single circuit adaptor kit, or 

terminal block. Tighten the lugs securely.
Dual Supply Circuits

When using dual supply circuits verify that the supply 

sized for circuit “A” is connected to the circuit breaker 

that is connected to the top element assembly.

 

Replace 

metal circuit breaker line cover. Refer to 

Figure 9 (page 

18)

 for thermostat wiring examples.

thermostat connections

•  Thermostat  connections  shall  be  in  accordance  with 

the instructions supplied with the thermostat. The 

thermostat used with this equipment must operate in 

conjunction with any installed accessories. Typical AC 
and air handler hookups are shown in 

Figure 9 (page 

18)

.

 cAUtIoN:

Isolation must be maintained from the external 

class 2 output of any transformer in a cooling 

circuit. Use a thermostat with isolating contacts 

to prevent inter-connection of class 2 outputs.

•  Where local codes require that the thermostat wiring 

must be routed through a conduit or raceway, splices 

can be made inside the unit; however, all wiring must 

be NEC Class 1 and must be separated from incoming 

power leads.

ELEctRIcAL coNNEctIoNS

 WARNING:

ELEctRIcAL SHocK, FIRE oR

EXpLoSIoN HAZARD

Failure to follow safety warnings exactly could 

result in serious injury or property damage.
Improper servicing could result in dangerous 

operation, serious injury, death or property 

damage.

•  Before  servicing,  disconnect  all  electrical 

power to the air handler.

•  When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly.

•  Verify proper operation after servicing.

Electrical connections must be in compliance with all 

applicable local codes and ordinances, and with the current 

revision of the National Electric Code (ANSI/NFPA 70). 

For Canadian installations, the electrical connections 

and grounding shall comply with the current Canadian 

Electrical Code (CSA C22.1 and/or local codes).

pre-Electrical checklist

 Verify the voltage, frequency, and phase of the supply 

source match the specifications on the unit rating plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 
See the unit wiring label or 

Table 7 (page 15)

 for 

proper MCA & MOP information.

  Verify factory wiring is in accordance with the unit wiring 

diagrams: 

Figure 13 (page 20)

Figure 14 (page 21)

Figure 15 (page 22)

, Verify no connections came 

loose during shipping or installation.

Line Voltage

• 

An electrical disconnect must be located within sight 

of and readily accessible to the unit

. This switch shall 

be capable of electrically de-energizing the outdoor unit. 

See unit data label for proper incoming field wiring. Any 

other wiring methods must be acceptable to authority 

having jurisdiction.

•  It is recommended that the line voltage to the unit be 

supplied from a dedicated branch circuit containing the 

correct fuse or circuit breaker for the unit.

•  The  installer  should  become  familiar  with  the  wiring 

diagram/schematic before making any electrical 

connections to the unit. See the unit wiring label or 

Figure 13 (page 20)

Figure 14 (page 21)

, & 

Figure 

15 (page 22)

.

•  use only copper wire for the line voltage power supply 

to this unit. Use proper code agency listed conduit and 

a conduit connector for connecting the supply wires to 

the unit. Aluminum supply wire may be used if a heater 

kit is installed.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL 

Summary of Contents for B6BV Series

Page 1: ...nt role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the appliance or failure to follow safety warnings could result in s...

Page 2: ...Blower Off 10 Blower Configurations 10 Determining Nominal System Capacity 10 Selecting Continuous Low Speed Fan Operation 10 Proper Blower Speed for Multi Speed Units 10 High Efficiency Fixed Speed U...

Page 3: ...ted in accordance with the Canadian Electric Code Part 1 CSA C 22 1 Installationofequipmentmayrequirebrazingoperations Installer must comply with safety codes and wear appropriate safety equipment saf...

Page 4: ...his may result in fire explosion carbon monoxide poisoning personal injury or property damage Plenums and air ducts should be installed in accordance with the standards of the National Fire Protection...

Page 5: ...ate The supply air must be delivered to the heated space by duct s secured to the casing running full length and without interruption Unconditioned Spaces All duct work passing through unconditioned s...

Page 6: ...r attic basement alcove closetorcrawlspaceinstallationwithzeroclearance to combustibles See Figure 1 page 4 for required installationclearances Thisapplianceisapprovedonly for indoor use Remove the sh...

Page 7: ...ant Requirements for sealing ductwork varyfromregiontoregion Consultwithlocalcodes for requirements specific to your area A C or H P Coil Installation Approved air conditioning and heat pump system co...

Page 8: ...isolating contacts to prevent inter connection of Class 2 outputs Where local codes require that the thermostat wiring must be routed through a conduit or raceway splices can be made inside the unit...

Page 9: ...y Theseoutdoorunitscomestandardwith24V power supply sufficient for powering both air handlers c Low voltage wiring should be connected as shown in Figure 10 page 18 d Wire all other low voltage thermo...

Page 10: ...BV series air handler is equipped with the option of continuous low speed fan operation When G is energized without Y Y2 the air handler will operate using the heating speed With G Y Y2 or Y Y2 energi...

Page 11: ...ithin the range shown in Table 6 page 14 and that the the system is properly charged Please refer to the instructions supplied with the outdoor unit If icing continues to occur raise the selected airf...

Page 12: ...s recommended that the blower compartment be cleaned of dirt or lint that may have accumulated in the compartment or on the blower and motor as part of the annual inspection Blower Fan Wheel Inspect t...

Page 13: ...4 13 1 7 8 K O 11 8 K O typ 11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A Cabinet Size H W A D...

Page 14: ...10 960 925 875 830 745 1 0 1 0 1275 1220 1175 1120 1060 970 930 890 0 1 1 0 1365 1350 1255 1200 1150 1105 1060 1025 1 1 1 0 1480 1430 1370 1325 1265 1225 1185 1140 0 0 0 1 1560 1535 1485 1430 1375 133...

Page 15: ...blower on after 3 second delay Stage 2 Heat on after 5 second delay Stage 3 Heat on after 10 second delay Stage 4 Heat on after 15 second delay Off Heat stages off instantly Blower off after 15 second...

Page 16: ...5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay Off Heat stages off instantl...

Page 17: ...s delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Cool blower on after 3 second delay Stage 2...

Page 18: ...Typical 2 Stage Heat Pump with 2 Stage Air Handler Y2 Y2 Y2 Y2 OUT W E R Air Conditioner Air Handler Air Conditioner Air Handler Heat Pump Air Handler Heat Pump O R C Y Air Handler Heat Pump NOTE Jump...

Page 19: ...AT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 11 Single Stage Control Board 3A Fuse EAC L 1 L 2 HUM L 1 L 2 8 1 2 3 4 5 6 7 8 ON HEAT COOL R C G W D Y EHEAT POWER ECM BLOWER Figure 12 Fixe...

Page 20: ...OWER MOTOR PLUG 6 5 4 3 2 1 1 COM 2 HIGH 3 MED HIGH 4 MED LOW 5 LOW 6 OPEN NOTES 1 The blower motor speed tap connection may not be as shown See the Installation Instructions 2 Disconnect all power be...

Page 21: ...have a dual voltage primary tap Match the tap position with the supply voltage used 4 If the internal wiring is replaced use only 105 C copper wire of the same gauge BLACK BLACK RED IF BOARD EQUIPPED...

Page 22: ...ir un robinet principal double tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac utilisez seulement un fil de cuivre 105 C du m me gabarit...

Page 23: ...23...

Page 24: ...r reproductive harm Specifications illustrationssubjecttochangewithoutnoticeorincurringobligations 10 16 O Fallon MO Nortek Global HVAC LLC 2016 All Rights Reserved INSTALLER NAME CITY STATE INSTALLAT...

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