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condensing unit or heat pump. Twinning is possible for B64 

units with PSC motors. All low voltage wiring instructions, 

cautions, and warnings accompanying the air handler remain 

applicable, except for:

Line & Low Voltage Connections

a. The line voltage connections for both air handlers must 

be the same phase and on the same leg of power.

b. Low voltage wiring should be connected as shown in 

Figure 13 (page 18)

.

c. Wire all other low voltage thermostat terminals to 

both air handlers as shown in 

Figure 12 (page 18)

 

 

NOTE: 

If there is any other air moving device in the 

duct work, consult the factory for a resolution.

Heater Kits

When electric heat packages with circuit breakers are field-

installed, the circuit breaker may be used as a disconnecting 

means in most applications. Reference the NEC and local 

codes for disconnect requirements.
If a heater kit is installed:

B64BM air handlers are shipped from the factory without 

an electric heater kit installed. If electric heat is desired, a 

heater kit may be purchased separately and field installed. 

Determine the correct size heater kit for your unit by referring 

to the heater kit installation instructions.
1. Connect the 2 wire plug of the air handler to the mating 2 

wire plug of the heater kit.

2. Connect the line voltage leads to the circuit breaker or 

terminal block provided.

3. Connect the heater kit plug with the mating receptacle on 

the air handler control board.

If a heater kit is not installed:

1. Remove the 2 wire plug of the air handler by cutting the 

wires and discarding the plug.

2. Strip the ends of the 2 air handler wires and connect to 

the line-voltage leads with the 2 wire nuts provided.

3. Certain air handler models are equipped with blower limits 

as shown in 

Figure 11 (page 15)

These are left unconnected 

if a heater kit is not installed. 

Electronic Air Cleaner (EAC)

The unit has an output to power an electronic air cleaner 

when the blower is running. This output is rated to 1.0 amp 

at 208/240V. See 

Figure 14

.

STARTUP & ADJUSTMENTS

Before You Start the Unit

Prior to start-up, complete the following inspections:

  Verify the unit is level and properly located with adequate 

clearances for servicing the unit as shown in 

Table 1, (page 

4)

.

  Check condensate drain line(s) for proper drainage.

  Verify the surrounding area and top of the unit is free from 

obstructions and debris.

 Check all duct connections. Make sure the duct work is 

adequately sealed to prevent air leakage.

  Check all coil connections for leaks.

 Verify that the line voltage power leads are securely 

connected and the unit is properly grounded. Make sure 

all doors are installed before restoring power to the unit

  Verify the thermostat is wired correctly. Make sure all low 

voltage wires are securely connected.

  Verify the power supply branch circuit overcurrent protection 

is sized properly.

  Verify filter is properly and securely installed.

IMPORTANT:

 Before starting the unit, install the initial 

charge on units that are factory shipped with a nitrogen 

holding charge:

1. Read all installation instructions first.

2. Purge the nitrogen holding charge.

3. Evacuate the unit to 350 - 500 microns.

4. Allow the unit to remain under vacuum for at least 30 

minutes.

5. Weigh in the proper amount of new (or reclaimed) 

refrigerant. Refer to the air conditioner or heat pump  

installation manual for the proper type and quantity of 

refrigerant.

Air Circulation

Running the Blower Continuously

Set the thermostat’s system mode to 

OFF

 and the thermostat’s 

fan mode to 

ON

. The blower motor should run continuously. 

Check for air delivery at the register(s). Ensure that there are 

no obstructions at the registers or in the ducts.

Turning the Blower Off

Set thermostat’s fan mode to 

AUTO

, the blower will shut 

down immediately.

System Cooling

1. Set the thermostat’s system mode to 

COOL

 and fan mode 

to 

AUTO

. Lower the thermostat’s temperature mode below 

room temperature and observe that the blower energizes. 

Check the air being discharged at the register is cooler 

than room temperature. Verify unit refrigerant pressures 

are in order. Blower should be turning in direction indicated 

by arrow.

 NOTE:

 DO NOT alter unit wiring. Listen for any unusual 

noises. Locate the source and correct as needed.

2. Allow the unit to run for several minutes and then set the 

thermostat’s temperature above room temperature. Verify 

the blower cycles off with the thermostat.

System Heating

1. Set the thermostat’s system mode to 

HEAT

 and the fan 

mode to 

AUTO

. Increase the thermostat’s temperature 

above room temperature and observe that the blower 

energizes. Check the air being discharged at the register 

is warmer than room temperature.

2. Allow the unit to run for several minutes and then set the 

thermostat’s temperature below room temperature. Verify 

the blower cycles off with the thermostat.

Selecting Minimum Electric Heat Airflow

The minimum electric heat airflow setting controls the 

minimum air flow that will be produced whenever electric 

heater kits are used. When the electric heater kit is energized 

along with a heat pump, the airflow may be higher depending 

on the basic cooling/heat-pump airflow setting. The minimum 

electric heat airflow is selected by the red blower wire on 

3-speed models.

Blower Configurations

Determining Nominal System Capacity

To select the appropriate airflows for the air handler, the 

nominal system capacity must be known. The nominal system 

capacity is always the nominal capacity of the outdoor unit. 

However, in some situations the nominal system capacity 

may not be the same as the nominal capacity of the air 

handler. Always refer to the nominal capacity of the outdoor 

unit to determine the nominal system capacity. Use 

Tables 

&

 5, (page 16)

 as a guide for acceptable airflow CFM 

(dependent on air handler cabinet size and nominal capacity 

of the outdoor unit).

Summary of Contents for B64BM Series

Page 1: ...as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious inj...

Page 2: ...10 Control Board 10 Twinning 10 Line Low Voltage Connections 11 Heater Kits 11 Electronic Air Cleaner EAC 11 STARTUP ADJUSTMENTS 11 Before You Start the Unit 11 Air Circulation 11 Running the Blower C...

Page 3: ...s manual during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recomm...

Page 4: ...ent Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationofthetot...

Page 5: ...ance be sure to install all the needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready fo...

Page 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Page 7: ...ult in equipment damage personal injury or death The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance...

Page 8: ...htenanadditional1 4turnusingtwowrenches The movement of the two lines will show how much the nut is tightened If a torque wrench is used tighten to 10 12 ft lbs or 14 16 Nm Connecting the Linesets The...

Page 9: ...d tubing or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may result in condensation overflowing th...

Page 10: ...plate Use UL listed conduit and conduit connectors for connecting the supply wires to the unit and for proper grounding Field supplied bushings for the power supply cables must be added to support and...

Page 11: ...on is sized properly Verify filter is properly and securely installed IMPORTANT Before starting the unit install the initial charge on units that are factory shipped with a nitrogen holding charge 1 R...

Page 12: ...locations are shown in Figure 11 page 15 If any component of the air handler must be replaced use only factory authorized replacement parts specified in the Replacement Parts List provided online WAR...

Page 13: ...caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipmen...

Page 14: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12...

Page 15: ...Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Upper Door Assembly Lower Door Assem...

Page 16: ...s for maximum recommended external static pressure Table 4 B64BM Airflow Data With Horizontal Drain Pan DRY COIL ESP 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 18K A CABINET Low 760 722 676 622 561 492 414 330 M...

Page 17: ...tly Blower off after 15 second delay W1 Y AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 15 KW Stage...

Page 18: ...R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 NOTE See step...

Page 19: ...19 LED 1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 14 Single Stage Control Board...

Page 20: ...G RELAY RELAY Y L2 L1 EAC COOL HEAT W G R C R C L2 L1 7 6 5 4 3 2 1 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW 240 24 V 208 COM TRANSFORMER R C LOCATION OF T CONNECTOR MOTOR 3 SPEED 4 PIN PLUG 18 BLOWER LIMIT...

Page 21: ...21...

Page 22: ...22...

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Page 24: ...t according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installin...

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