Norriseal Series 2700A Operating And Maintenance Manual Download Page 3

2700A — ©2015, February, 2015

P.O. Box 40525, Houston, Texas USA 77240-0525

Tel: 713·466·3552 · Fax: 713·896·7386

www.norriseal.com

O

PERATING AND 

M

AINTENANCE 

M

ANUAL

Series 2700A Control Valve

only Norriseal replacement parts. 

Please refer to the serial and model 

numbers on the nameplate when     

ordering replacement parts.

Maximum allowable pressures for the 
valve body and actuator and the maxi-
mum allowable temperature for the 
valve are shown on the nameplate. If 
pressure to the valve is capable of    ex-
ceeding these limits, install relief valves 
and other protection devices.

When ordered, the valve configura-
tion  and  construction  materials  were         
selected to meet the specific pres-
sure, temperature, pressure drop and 
fluid  conditions.  Since  some  body/trim     
materials are limited in their pressure 
drop and temperature ranges, do not 
apply any other conditions to the valve 
without first contacting your Norriseal 
sales representative.

You will see warning boxes like this 
throughout the manual. Please read 
and strictly observe these warnings to 
prevent personal injury or equipment 
damage. Before you begin the instal-
lation, operation or repair of equip-
ment, make sure to completely review 
and understand the instructions in this 
manual.

Scope

This instruction manual includes 

installation, operation and mainte-

nance information for Norriseal Se-

ries 2700A Control Valves. Please 

refer to separate manuals for instruc-

tions covering controllers and posi-

tioners.

Description

The Series 2700A Valve is designed 

for general purpose use applica-

tions for modulating or on/off service 

in liquid or gas control. The Series 

2700A has a single-port body with 

two types of trim—plug control and 

cage control. Plug control can either 

be balanced or unbalanced. Cage 

control must always be balanced.  

The Spring/Diaphragm Actuator has 

a spring under the diaphragm for 

both direct (fail open) and reverse 

(fail closed) settings.
The plug control trim, which can ei-

ther be balanced or unbalanced, is 

used when fluid is flowing up under 

the  valve  plug.  The  fluid  pressure 

drop will occur between the plug and 

the seat. The curve on the plug will 

signify the flow as quick opening or 

modified percent.
The cage control trim, which must 

always be balanced, can be used 

when  fluid  is  moving  either  up  or 

down.  The  fluid  pressure  drop  will 

occur at the cage’s port. The curve 

on  the  cage  will  signify  the  flow  as 

linear or equal percent.

Norriseal valves come standard with 

spring diaphragm pneumatic actua-

tors. These actuators are available 

in spring closing or spring opening 

types and are both available in a 

range of sizes to suit your operating 

conditions.
Series 2700A valves are available 

with either adjustable or non-ad-

justable  packing.  Non-adjustable 

packing is Chevron V-ring style with 

a spring below the packing to main-

tain a positive stem seal. Adjust-

able  packing  is  square  compres-

sion packing, either Teflon/Kevlar or 

Grafoil material. Both packing types 

are held together with two studs that 

hold a compressor bar to the pack-

ing retainer. The Series 2700A bon-

nets have a NPT thread, if you wish 

to add an optional packing lubricator.

Before disassembly or maintenance, 
all pressures in this device must be re-
lieved. Failure to relieve pressures may 
result in personal injury or device dam-
age. The resulting uncontrolled vent-
ing or spilling of line fluids may cause      
personal injury, loss of process control 
or environmental contamination.

Valve Identification

The nameplate of the valve is at-

tached to the upper diaphragm 

housing of each valve. The name-

plate lists the serial number, series 

number and model number, as well 

as other information applicable to 

the particular valve assembly, includ-

ing trim size, trim and plug materials 

and pressure and temperature limits.
Valve  model  numbers  are  13              

characters long (an example of a 

model number would be: RF-14TGS-

12NX). For more information on the 

model numbers, refer to the individu-

al product brochure.
When servicing valves, always use 

Page 1 of 12

INTRODUCTION

CAUTION!

CAUTION!

CAUTION!

WARNING!

1.0  Valve Installation and  

 Start-Up

Before installing the valve, inspect 

it for any shipment damage or any 

debris that may have collected 

during crating and shipment. Re-

move the flange protectors from 

the body end connections.
Blow out all pipelines to re-

move pipe scale, chips, welding 

slag  and  other  debris.  Gasket             

surfaces should also be free of 

any debris.
Install  the  valve  so  that  flow  is 

in the direction indicated by the 

flow  direction  arrow,  which  will 

either be on the body of the valve 

or on a tag pinned to the valve.  
Install  the  valve  using  good       

piping practice. For bodies which 

contain  flanges,  use  a  suitable 

gasket  between  the  body  and 

1.

2.

3.

4.

Summary of Contents for Series 2700A

Page 1: ...Series 2700A OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Engineered Performance ...

Page 2: ...alve Disassembly Balanced Cage Control Trim 4 2 4 Trim Inspection 5 2 5 Trim Restoration 5 2 6 Replacement of Teflon V Ring Packing 5 2 6 Replacement of Valve Compression Packing 6 2 7 Packing Lubrication 6 2 8 Valve Reassembly Balanced Plug Control Trim 6 2 8 Valve Reassembly Reduced Unbalanced Plug Control Trim 7 2 8 Valve Reassembly Balanced Cage Control Trim 7 2 8 Valve Reassembly Reduced Bala...

Page 3: ...luid is moving either up or down The fluid pressure drop will occur at the cage s port The curve on the cage will signify the flow as linear or equal percent Norriseal valves come standard with spring diaphragm pneumatic actua tors These actuators are available in spring closing or spring opening types and are both available in a range of sizes to suit your operating conditions Series 2700A valves...

Page 4: ...ise to increase the spring s preload and turn it counterclockwise to reduce the preload Retighten the nut after adjustment NOTE In a direct setting any increase in pressure may produce an increase in plug seating force when the valve is closed Do not exceed 55 psi supply pressure Stem travels for valves with full size trim are listed below For valves with reduced or restricted trim stem travel may...

Page 5: ...as high pressure drop corrosion or fluid with sand Inspect bonnet once a year or whenever trim inspection is done The body should last many years under normal conditions However under severe conditions of corrosion or erosion from sand in the flowing fluid high pressure drops or high fluid velocity body life may be greatly reduced Inspect the body each time the bonnet is removed Inspect packing at...

Page 6: ...oll pin securing the plug to the stem adapter Unscrew the plug by turning counterclockwise Lift the seat cage and seat adapter out of the body Separate the adapter from the seat cage by pulling downward to overcome the O ring friction If necessary the stem adapter may be removed from the valve stem by first driving out the roll pin and unscrewing the adapter from the stem FOR 3 0 AND 4 0 VALVE BOD...

Page 7: ...f seat and plug Seat shall have a circular uninterrupted lap band approxi mately 1 32 to 1 16 in width at the base of seating chamber The plug will have a definite continuous lap band approxi mately 1 32 to 3 32 in width without being grooved The finished lap areas of seat and plug will have a smooth close grained dull appearance with no skips or tears Wash the plug and seat in sol vent to remove ...

Page 8: ...ts Install the new packing and parts in the following sequence a Lower packing washer b Three packing rings c Lantern ring d Six packing rings e Packing retainer f Packing compressor bar g Two 3 8 nuts Replace the valve plug stem assembly and install the bonnet on the body using new gaskets Compress the packing by tightening the two 3 8 nuts If the compressor bar bottoms out on the bonnet when the...

Page 9: ... Mount the bonnet and trim assembly onto the body Tighten the bonnet to body bolts to the recommended torques given in Table 4A or 4B which identifies valve size and recommended torque valves in foot pounds Tighten the nuts in across pattern in 25 50 75 and 100 increments of the final torque values Mount the diaphragm on the bonnet and connect the diaphragm stem to the valve stem 2 8 Valve Reassem...

Page 10: ...to the valve stem 2 8 Valve Reassembly Reduced Balanced Cage Control Trim NOTE The reassembly procedure for reduced cage control trim is the same as for full size trim except for the following additional steps required to re install the seat adapter in the valve body Begin by performing Steps 1 through 7 above for full size trim Next install a new gasket in the Page 8 of 12 Install the new seat ga...

Page 11: ... Table 4B Final Bolt Torques for Stainless Steel Bodies all values are in Foot Pounds Table 4A Final Bolt Torques for Carbon Steel Bodies all values are in Foot Pounds Page 9 of 12 10 00 Stud Size Torque 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 12 00 Stud Size Torque 10 00 Stud Size Torque 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 12 00 Stud Size Torque ...

Page 12: ...tuator Foreign object interfering with plug to seat contact Plug and seat contact surfaces may be worn or damaged Some or all bonnet studs may be loose Body bonnet gasket may be worn or damaged Stem packing is worn or loose Replace stem Remove upper diaphragm housing Inspect the diaphragm and replace if necessary Remove upper diaphragm housing Inspect the plate to stem connection and tighten if lo...

Page 13: ...2700A 2015 February 2015 P O Box 40525 Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Page 11 of 12 Notes ...

Page 14: ... Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com 2700A 2015 February 2015 OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Page 12 of 12 This page intentionally left blank ...

Page 15: ...2015 February 2015 P O Box 40525 Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve This page intentionally left blank ...

Page 16: ...N G P L A N T A N D S A L E S www norriseal com 11122 West Little York Houston Texas 77041 T 713 466 3552 F 713 896 7386 Due to the continuous improvement at Norriseal specifications and or prices are subject to change without notice or obligation ...

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