background image

11

9.

 Water Piping

This appliance is suitable for combination potable water and space heating applications. It cannot be used for space 

heating applications only. Do not use this appliance if any part has been underwater.  Immediately call a qualified 

service technician to inspect the appliance and replace any part of the control system and gas control which has 

been under water.
If the water heater is installed in a closed water supply system, such as one having a backflow preventer in the 

cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local 

plumbing inspector on how to control this situation.
A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying 

with  either The  Standard  for  Relief  Valves  and Automatic  Shutoff  Devices  for  Hot  Water  Supply  Systems, ANSI 

Z21.22, or The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief 

valve must be capable of an hourly Btu rated temperature steam discharge of 199,900 Btuh. Multiple valves may be 

used. The pressure relief capacity must not exceed 150 psig. No valve shall be placed between the relief valve and 

the water heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for 

disposal when relief occurs. No reducing coupling or other restriction may be installed in the discharge line. The 

discharge line must be installed to allow complete drainage of both the valve and the line. If this unit is installed with 

a separate storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve 

must also comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply 

Systems, ANSI Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install 

the valve with the probe directly in the flow of water. This may cause unwarranted discharge of the valve.
Piping and components connected to the water heater shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water.

A  water  heater  used  to  supply  potable  water  may  not  be  connected  to  any  heating  system  or  components 

previously used with a nonpotable water heating appliance.

When water is required in one part of the system at a higher temperature than in the rest of the system, means 

such as a mixing valve shall be installed to temper the water to reduce the scald hazard.

Installation and service must be performed by a qualified plumber.  In the 

Commonwealth of Massachusetts, this product must be installed by a licensed 

plumber or gas fitter in accordance with the Massachusetts Plumbing and Fuel 

Gas Code 248 CMR Sections 2.00 and 5.00. Observe all applicable codes.

•  Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.

•  Perform the following insulation measures for prevention of freezing. 

-  Take appropriate heat insulation measures (e.g., wrapping with heat 

insulation materials, using electric heaters) according to the climate 

of the region to prevent the pipe from freezing.

-  Make sure that there are no water leaks from the cold and hot water 

supply pipes, then insulate the pipes completely. 

-  Be sure to also completely insulate the water supply valve and the 

cold and hot water connections on the water heater (refer to the fig-

ure on the right).  

-  Do not cover the water drain plug with insulation so that water in the 

pipe can be drained. (Refer to the figure in the right.)  

•  Use a union coupling or flexible pipe for connecting the pipes to reduce the force applied to the piping.

•  Do not use piping with a diameter smaller than the coupling.

•  When feed water pressure is too high, insert a depressurizing valve, or take water hammer prevention measure.

•  Avoid using joints as much as possible to keep the piping simple.

•  Avoid piping in which an air holdup can occur.

•  If installing the unit on a roof:

•  About lower-level hot water supply

  If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied 

to the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water 

pressure is maintained at this level.

  Check the pressure before putting the unit into operation.

  Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and 

may cause the unit to shut down frequently.

Completely insulate 

the water inlet and 

outlet fittings.

Insulate the water 

supply valve completely.

Do not cover the water 

drain plug with insulation

so that water in the pipe 

can be drained.

Summary of Contents for pro TOUGH NR981-OD

Page 1: ...al carefully and follow the installation instructions Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty Check that the installation...

Page 2: ...ies The accessories listed below are not included with the units but may be necessary for installation Cross Recessed Head Screw Quick Connect Cord QC 2 Q ty Shape Part Part Shape Q ty 1 1 Remote Cont...

Page 3: ...ater temperature will become unstable as the pipe length increases Quick Connect cord Union Gas Valve Union Shutoff Valve Shutoff Valve Hot Water Cold Water Leave enough clearance around the plumbing...

Page 4: ...ater supply as unexpected accidents may occur as a result Check Water Supply Quality If the water supply is in excess of 12 grains per gallon 200 mg L of hardness acidic or otherwise impure treat the...

Page 5: ...heat Also consider the surrounding trees and animals The heat and moisture from the water heater may cause discoloration of walls and resinous materials or corrosion of aluminum materials Do not loca...

Page 6: ...f 24 600mm or more in front of the unit to facilitate inspection and repair Do install the unit such as the wall of the second floor where the unit is out of reach When installing the unit in a common...

Page 7: ...a mechanical air supply inlet 6 ft 1 83 m L Clearance above paved sidewalk or paved driveway located on public property Clearance under veranda porch deck or balcony 7 ft 2 13 m M 1 In accordance with...

Page 8: ...arts may be damaged and may become highly dangerous Install the unit on a vertical wall and ensure that it is level Locating Screw Holes Mounting Structure When installing with bare hands take caution...

Page 9: ...Z223 1 Natural Gas Meter See next page for the pipe capacity charts Noritz Tankless Gas Water Heater 199 900 Btuh Clothes Dryer 35 000 Btuh Barbecue 50 000 Btuh Gas Range Stove 65 000 Btuh 10 3m 10 3...

Page 10: ...787 1496 55 112 213 440 675 1260 Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas 0 60 Specific Gravity 0 5 WC Pressure Drop Length in Feet Pipe Size 3 4 1 1 1 4 1 1 2 2 206 383...

Page 11: ...be connected to any heating system or components previously used with a nonpotable water heating appliance When water is required in one part of the system at a higher temperature than in the rest of...

Page 12: ...r resistance Use shower heads with low pressure loss If necessary use a pump or other means to ensure that the supply water pressure to the inlet of the heater does not fall below 29 PSI when the maxi...

Page 13: ...nt Required Treatment Required Treatment Required Install Noritz Isolation Valves to allow for flushing Flushing is required if a water treatment device is not installed Suggested Suggested Install No...

Page 14: ...tat if the water heater is not controlling the pump Set the Aquastat to 10 F 5 C below the set output temperature 4 Noritz recommends the use of an Isolation Kit with the installation These kits inclu...

Page 15: ...ly required by the water heater is 120VAC at 60 Hz The power consumption may be up to 228W or higher if using optional accessories Use an appropriate circuit Do not disconnect the power supply when no...

Page 16: ...ation press the Power On Off Button on the remote controller To keep the water heater off let the unit sit for 30 sec to return to the original display This unit can be programmed so that it will defa...

Page 17: ...the end of the remote controller cord to the terminal block 5 Replace the terminal block cover and install the screw previously removed in step 3 6 Reconnect electrical power to the water heater Exter...

Page 18: ...m a wall circuit to the pump 5 Replace the front cover Pump Wiring This feature is not available when using the Quick Connect Multi System feature Relay connection with larger pumps 85 W 1 Locate and...

Page 19: ...mp Ground wire Connector Use one of the vacant holes Connector Connecting Quick Connect Cord 2 Caution For Quick Connect Multi System Installation use part QC 2 only sold separately Quick Connect Cord...

Page 20: ...r a proper blue color and consistency If the flame does not appear normal the burner may need to be cleaned If the burner needs to be cleaned it must be performed by a qualified service technician Do...

Page 21: ...ower to the unit 8 The unit will now operate whenever hot water is called for If the unit will not operate follow the shutdown instructions and call a service technician Shutdown Instructions 1 Stop a...

Page 22: ...ONG HOLE NR981 OD 1 8 45mm 2 2 55mm 2 2 56mm GAS INLET COLD WATER INLET HOT WATER OUTLET AIR INLET AIR INLET WIRING THROUGHWAY WATER DRAIN VALVE WATER FILTER HOT WATER OUTLET WATER DRAIN VALVE WIRING...

Page 23: ...s on the Installation Location The remote should be installed in an easily accessible location Avoid installing in a place where water or steam can come into contact with the controller Avoid location...

Page 24: ...ord Phillips Roundhead Wood Screw Wall Anchor 3 Remove the cover of the remote control mark the location of the screw holes and drill holes for the wall anchors 4 Insert the wall anchors screw the rem...

Page 25: ...he wall pipe containing the remote controller wires through the hole 4 Slide the junction box packing and the junction box over the remote controller wires and wall pipe protruding from the outside wa...

Page 26: ...r In order to use this product safely read this installation manual carefully and follow the installation instructions Potential dangers from accidents during installation and use are described below...

Page 27: ...t The value in indicates the quantity Remote Controller Mounting bracket Raised countersunk head wood screw Wall anchor Raised countersunk head screw For junction box installation Machine screw When a...

Page 28: ...f the remote controller and the frame pull the entire decorative frame forward while pressing the sections indicated where the fingers are in the figure below If it does not come off insert a flat hea...

Page 29: ...F 50 C To access higher temperature settings through the remote controller follow the below steps When setting the maximum temperature to 125 140 F 55 60 C 1 Turn the water heater off by pressing the...

Page 30: ...e controller 2 Disconnect then reconnect electrical power to the water heater 3 Press the MENU Button inside the cover select Initial settings using the Buttons 4 Press the ENTER button the Initial se...

Reviews: