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Noritz GHQ-C2801WX-FF US, Installation Manual, Page: 49 / 84

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Noritz GHQ-C2801WX-FF US Installation Manual Download Page 49

49

After installing the condensate drain piping

•  Make sure that there are no obstructions blocking 

the condensate drain line from discharging 

condensate.

•  Be sure to check that condensate is freely flowing 

from the condensate drain piping.

  Condensate will begin flowing out of the Combi 

Boiler 

within 15 minutes after operation has 

started

.

Freeze prevention

Take measures to prevent the condensate drain 

lines from freezing (insulation, heat tape, electric 

heaters, etc.).

Drain pipe

Drain connecting

supply

Heat insulation 

material

[If an external neutralizer is installed]

Periodic replacement of the neutralizing agent will 

be required.

Refer to the instructions supplied with the 

neutralizer for suggested replacement intervals.

Floor drain

Connecting the Condensate Drain

Summary of Contents for GHQ-C2801WX-FF US

Page 1: ...with this Installation Manual upon completion After completing installation either place this Installation Manual in a plastic pouch and attach it to the side of the Combi Boiler or the inside of the...

Page 2: ...ng the DHW pipe 40 8 1 Installation 40 8 2 Water treatment 42 9 Connecting the Heating Pipe 44 9 1 General Requirements 44 9 2 Low Water Cutoff LWCO 44 9 3 Pressure Relief Valve 45 9 4 Auto Feeder Con...

Page 3: ...to accumulate protect the vent termination from blockage by snow drifts or damage from snow falling off of roofs Check the Power The power supply required is 120 VAC at 60 Hz Using the incorrect volta...

Page 4: ...8 ft above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in...

Page 5: ...1 Included Accessories Quick Connect Cord 1 QC 2 PVC Concentric Termination 1 2 in 50 mm PVC 2CT 3 in 75 mm PVC 3CT 2 in SV Conversion Kit 1 SV CK 2 90 Elbow With Inlet Screen 2 in 3 in Increaser cou...

Page 6: ...in both Canada and USA Plastic Rain Cap PRC 1 Not approved for use in Canada Neutralizer 1 NC 1S Manifold Kit 1 MK NRCB 1 Isolation Valve 1 each Includes pressure relief valve Isolation valves are ne...

Page 7: ...Connection Sizes DHW Cold Water Inlet NPT 3 4 in DHW Outlet NPT 3 4 in Heating Supply NPT 1 in Heating Return NPT 1 in Heating Pressure Relief Valve NPT 3 4 in Auto Feeder Inlet NPT 1 2 in Gas Inlet N...

Page 8: ...V GHQ C2801WX FF US Gas Consumption Maximum Minimum Maximum Minimum DHW NG 199 900 Btu h 18 000 Btu h 180 000 Btu h 18 000 Btu h LP 199 900 Btu h 18 000 Btu h 180 000 Btu h 18 000 Btu h Heating NG 120...

Page 9: ...9 Memo About the Combi Boiler...

Page 10: ...WATER INLET BOTTOM 2 3 58 CONDENSATE DRAIN BOTTOM 1 7 42 GAS INLET BOTTOM 2 2 55 Outdoor Temperature Sensor 1 3 34 3 6 92 2 3 58 4 x 0 5 13 2 x 0 24 x 0 4 6 x 10 OBLONG HOLE 4 x 0 24 x 0 6 6 x 15 OBL...

Page 11: ...LET 1 HEATING WATER INLET 1 AUTO FEEDER WATER INLET 1 2 WATER DRAIN VALVE DOMESTIC WATER OUTLET 3 4 DOMESTIC WATER INLET 3 4 GAS INLET 3 4 WATER FILTER WATER DRAIN VALVE WATER FILTER WATER DRAIN VALVE...

Page 12: ...ve with Water Filter Water Drain Valve with Water Filter Heating Supply Auto Feeder Shutoff Valve Water Drain Valve Heating Return Auto Feeder Inlet Gas Supply Valve Water Drain Valve Water Supply Val...

Page 13: ...Combi Boiler is designed for either indoor or outdoor installation For information about outdoor installation contact Noritz America at 1 866 766 7489 Never install it in a bathroom it may be damaged...

Page 14: ...ating appliance the potential for leakage at some time in the life of the product does exist The manufacturer will not be responsible for any water damage that may occur Water quality If this Combi Bo...

Page 15: ...rapped to avoid moving during an earthquake Contact local utilities for code requirements in your area or call 1 866 766 7489 and request instructions For Venting Manufacturers Requirements see the No...

Page 16: ...3 18 in 76 457 mm 4 Installation Clearances 4 1 Indoor Installation Before installing check for the following Install in accordance with relevant building and mechanical codes as well as any local st...

Page 17: ...sary force to the appliance when installing Internal parts may be damaged and may become highly dangerous WARNING 2 Hang the Combi Boiler on the Wall Mounting Bracket 3 Affix the Mounting Bracket Lowe...

Page 18: ...d below If the vent pipe has already been installed After installing the condensate drain pipe make sure that the area around the Combi Boiler is well ventilated open a window or a door if necessary T...

Page 19: ...se schedule 40 80 CPVC or PP If the Combi Boiler set temperature is 160 F 70 C or higher use schedule 40 80 CPVC or PP Refer to the following This Combi Boiler must be vented with plastic pipe materia...

Page 20: ...he Combi Boiler flue to the termination In Canada plastic vent systems must be certified to ULC S636 The components of the certified vent system must not be interchanged with other vent systems or unl...

Page 21: ...ength of flue pipe Slope the horizontal vent 1 4 in upwards for every 12 in 300 mm toward the chimney from the Combi Boiler Check and confirm that there is no tension to the flexible pipe by hanging o...

Page 22: ...he electrical power to the Combi Boiler to reset the system Do not store hazardous or flammable substances near the vent termination and check that the termination is not blocked in any way Steam or c...

Page 23: ...nt Flex Through Chimney w Air Intake Only 3 in The vent length condition setting depends on the flexible pipe length the rigid pipe length and number of elbows Calculate an each ventilation system equ...

Page 24: ...lect Long length Centrotherm Flex Through Chimney w Air Intake Only 3 in The vent length condition setting depends on the flexible pipe length the rigid pipe length and number of elbows Calculate an e...

Page 25: ...from the outdoors Combustion air and exhaust are seperate vent pipes Combustion air Exhaust Direct Vent Combustion air is supplied from the surrounding indoor air Combustion air Exhaust Non Direct Ven...

Page 26: ...line of the regulator vent outlet to a maximum vertical distance of 15 ft 4 5 m J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm...

Page 27: ...now level Ceiling Interior Wall e g Horizontal Hood Termination installation e g Horizontal Hood Termination installation e g PVT 2LPT installation Exhaust 3 in 75 mm or 2 in 50 mm Intake 3 in 75 mm o...

Page 28: ...ctions other than directly downward will increase the risk of freezing Reversing the air intake and exhaust pipes is not allowed Carbon Monoxide CO emissions and noise due to vibration will increase W...

Page 29: ...2CT installation PVC 2CT or PVC 3CT Install a securing strap to prevent movement of the termination For Horizontal PVC Concentric Termination PVC CPVC Material Only The concentric termination may be s...

Page 30: ...n End of 90 Elbow Bird Screen is not supplied with Combi Boiler order separately To prevent excessive condensation formation only the vent termination should be located on the exterior of the building...

Page 31: ...couplings need to be used just prior to 3 in Concentric Termination The length of the pipe between the Increaser couplings and the Exhaust and Intake Flue of the Combi Boiler and the concentric termin...

Page 32: ...um vertical distance of 15 ft 4 5 m J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3kW 12 in 30 cm...

Page 33: ...a cease in operation If this occurs disconnect then reconnect the electrical power to the Combi Boiler to reset the system Here 6 5 3 Combustion Air NOTE Provide adequate combustion air so as to not c...

Page 34: ...Min Insert Bird Screen in End of Termination Bird Screen is not supplied with Combi Boiler order separately It is not necessary to use Bird Screens with the Hood Termination PVT HL Either a tee or the...

Page 35: ...by the vent pipe manufacturer s instructions A short horizontal section is required to prevent debris from falling into the Combi Boiler When using a horizontal section slope the horizontal vent 1 4 i...

Page 36: ...able for some models The conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority h...

Page 37: ...Calculation Example A partial set of sizing tables are printed on page 39 In cases where these tables are not appropriate refer to the NFPA 1 Draw a sketch of a piping system Enter the system informa...

Page 38: ...red demand for the section is found Read up to find the size Repeat for each section of piping Enter this size in the table below 5 Enter the input rating for each appliance in the table below For nat...

Page 39: ...Drop Pipe Size Length including fittings 10 ft 20 ft 30 ft 40 ft 50 ft 60 ft 70 ft 80 ft 90 ft 100 ft 125 ft 150 ft 175 ft 200 ft 3 m 6 m 9 m 12 m 15 m 18 m 21 m 24 m 27 m 30 m 38 m 45 m 53 m 60 m 1...

Page 40: ...Combi Boiler used to supply potable water may not be connected to any heating system or components previously used with a nonpotable water heating appliance 8 1 Installation 8 1 1 Guidelines Cold wate...

Page 41: ...tself from freezing by operating the pump and turning on the burner when the thermistor detects lower than 39 F 4 C Freezing is prevented within the Combi Boiler automatically unless the outside tempe...

Page 42: ...e compatible A water test may be required 2 Install Isolation Valve to allow for flushing 3 Flushing is required if a water treatment device is not installed NOTE Damage to the Combi Boiler as a resul...

Page 43: ...eat Exchanger regularly needs to be flushed to prevent damage from Scale Build up Refer to the Procedure for flushing the Plate Heat Exchanger on page 82 or contact Noritz America at http support nori...

Page 44: ...e located so as to provide adequate access for cleaning repairing testing and inspection Oxygen Elimination This Combi Boiler may only be installed in a pressurized closed loop heating system free of...

Page 45: ...for more information on approved pressure relief valves Install pressure relief valve Field Supplied No other valve should be installed between the pressure relief valve and Combi Boiler Direct the di...

Page 46: ...heating system e g pipes appliance each zone with water The built in Auto Feeder will be used for filling primary loop and maintaining the system pressure Therefore the manufacturer recommends to fill...

Page 47: ...ave power at all times Freezing is prevented within the Combi Boiler automatically unless the outside temperature without wind is below 4 F 20 C If this model is installed in an area where the outside...

Page 48: ...the Combi Boiler will stop operating Long runs or applications where the nearest drain is above the Combi Boiler Require the use of a condensate pump Size the pump to allow for a maximum condensate di...

Page 49: ...i Boiler within 15 minutes after operation has started Freeze prevention Take measures to prevent the condensate drain lines from freezing insulation heat tape electric heaters etc Drain pipe Drain co...

Page 50: ...o so may result in death or serious injury from electrical shock WARNING Breaker Installation Mount a device which shuts off the electrical path automatically leakage breaker to detect electrical leak...

Page 51: ...onnect Cord QC 2 sold separately See the optional accessory list on page 5 NOTE When connecting two units use only the Combi Boiler s Operation Display This system is operated by the Combi Boiler s Op...

Page 52: ...6 7489 if you have any questions or concerns NOTE The Water Heater can be set as the master unit in the quick connect multi system The master unit controls the DHW ON OFF status of the Combi Boiler in...

Page 53: ...0 160 140 120 100 80 60 10 20 30 40 50 Outdoor Temperature F C Heating Set Temperature F C 60 70 80 7 CU_ l 04 NOTE The optimal set up should be determined for each job location 7 CU default setting M...

Page 54: ...o save the settings and to exit the function And additional menu items will become available to adjust The icon will flash if the outdoor sensor is not detected This function will appear within the fi...

Page 55: ...or on an exterior surface of the building preferably on the North or Northeast side in an area that will not be affected by direct sunlight or will be exposed to varying weather conditions For correct...

Page 56: ...relieve stress of wire 7 Replace the cover The hook should be attached to the stopper 8 Tighten the screw by hand using a Phillips screwdriver indicated in the figure 2 Remove the cover by lifting it...

Page 57: ...l When this input is enabled 1 5 VDC or more an external control system can be used to control the set point temperature of the Combi Boiler The control interprets the 0 10 volt signal as follows when...

Page 58: ...l External Voltage Control System without Room Thermostat and Outdoor Temperature Control with Outdoor Temperature Sensor and Room Thermostat The Installer Mode screen appears 4 When entering the Inst...

Page 59: ...ng electrical power and before pressing the ON OFF button I 00_FC Fahrenheit Celsius 1 sec NOTE This function will appear within the first 10 minutes of connecting electrical power and before pressing...

Page 60: ...Ft 1 Ft Ft Fin Tube Baseboard 2 AH AH Air Handler 3 CI CI Cast Iron Baseboard 4 Lr Lr Low Mass Radiant Floor 5 rF rF Mass Radiant Floor 6 rA rA Radiator 7 CU CU Custom I 03_Hot Highest Outdoor Temper...

Page 61: ...an external pump is used Default setting OFF I 07_bSt Boost Timing 1 sec NOTE When I 01_HCt setting is 2 or or 3 EC this function will appear This setting is to increase the set temperature during un...

Page 62: ...ng Burner OFF Temperature Heating Set Temperature I 12_bFt Burner ON Temperature Heating Set Temperature I 13_bot I 14_HPS Heating Water Pressure Setting 1 sec This function is to control the water pr...

Page 63: ...of DHW Heating 2 dH dH dHW DHW Priority I 17_dHt DHW Wait Time 1 sec This setting is when the duration of the Combi Boiler maintains the DHW supply mode after a DHW demand The circulation pump will k...

Page 64: ...merica Limited Warranty Check whether for the hydronic heating appliance and plumbing are acceptable it Simultaneous Operation Flow Y Y N N N N Y 1 DHW supply temperature does not fluctuate During DHW...

Page 65: ...e F C 80 90 100 110 120 130 140 150 160 170 180 82 77 71 66 27 32 38 43 49 54 60 32 38 43 49 54 60 80 90 100 110 120 130 140 150 160 170 180 82 77 71 66 27 32 38 43 49 54 60 80 90 100 110 120 130 140...

Page 66: ...82 C In 1 C intervals 43 Options 1 The ON OFF button is ON e g 10 15AM 2 Press the TEMP button once The current Heating Temperature Setting and Heating Icon will be blinking Initial factory setting is...

Page 67: ...buttons to change the parameter value e g OFF 5 Select 1 sec and then press the ENTER button to enter the function 14 Service Reminder 15 Setting the DIP Switches How to change the DIP switches 1 Dis...

Page 68: ...t operate the Combi Boiler explain to the customer how to use the Combi Boiler and give the owner this manual before leaving the installation Water Filling for Combi Boiler and Heating System The pipi...

Page 69: ...Operation NOTE White smoke may be noticed from the exhaust vent during cold weather This is not a malfunction of the Combi Boiler If the Combi Boiler does not operate normally refer to Troubleshootin...

Page 70: ...e condensate drain piping Condensate will begin flowing out of the Combi Boiler within 15 minutes after operation has started error code 64 will continue to be displayed on the Operation Display This...

Page 71: ...Pressure Reducing Valve Less than 30 psi 2 Make up water Incase of External Water Feeder Usage Wiring Diagram CN237 Pump CN233 T T Pressure Relief Valve Pressure Gauge Check Valve Back Flow Preventer...

Page 72: ...shut off valves drain all of the water out of the Combi Boiler and the plumbing system to prevent the Combi Boiler and system from freezing and bleed the gas out of the gas line Refer to the procedure...

Page 73: ...haust pipe are properly installed Make sure that the vent system comforms with local codes state codes or national codes as ANSI NFPA and CSA Connecting the Gas Supply See page 36 39 Yes No Make sure...

Page 74: ...ipe is open to the atmosphere Make sure that the condensate has been treated before disposal as necessary when required by local code or when the condensate could cause damage Make sure that measures...

Page 75: ...appliance heat exchanger and related piping On long pipe runs it is recommended to keep the pump at maximum speed setting 3 DO NOT lower it from the factory default 9 Install a backflow preventer val...

Page 76: ...T T I 09 EP should be ON in lnstaller Mode to activate this terminal DHW Cold Water Supply Recommended Pressure Setting 15 30 psi T T CN237 Pump CN233 T T ZONE 1 ZONE VALVES TYPICAL EXTERNAL PUMP In...

Page 77: ...gram ZONE2 Pump ZONE3 Pump ZONE1 ZONE2 ZONE CONTROLLER ZONE3 DHW Supply DHW Cold Water Supply Auto Feeder ZONE 1 PRESSURE GAUGE PRESSURE REDUCING VALVE ZONE 2 ZONE 3 BACKFLOW PREVENTER MAKE UP WATER B...

Page 78: ...W Cold Water Supply Air Handler Air Handler PCB Wiring Diagram Heating Return Heating Supply Auto Feeder EXTERNAL PUMP I 09 EP should be ON in lnstaller Mode to activate this terminal Recommended Pres...

Page 79: ...ing Mode can not operate It depends on the relationship between the Domestic Hot Water Temperature and the Heating Temperature Globe Valve Pump 1 Expansion Tank Install according to local code Fixture...

Page 80: ...operated by the Combi Boiler s Operation Display Don t connect the remote controller to the water heater The Water Heater s remote controller Included Accessory will be required to troubleshoot make...

Page 81: ...to ensure that it is functioning properly and there is no obstruction Turn the power off to the Combi Boiler before opening the pressure relief valve and make sure that water draining out of the valve...

Page 82: ...tic Water Outlet valve V2 3 Connect the one drain hose H1 to the drain valve V3 and then the other to the circulating pump 4 Connect the drain hose H2 to the circulating pump 5 Connect the drain hose...

Page 83: ...H for flushing The code C00 goes out on the Operation Display 7 Close the front cover 8 Open the gas supply valve and Domestic Water Outlet valve V2 9 Check for correct operation of the Combi Boiler D...

Page 84: ...on the Operation Display when the Combi Boiler detects the flow of the flushing solution When 1 minute passes the code C60 will change to C59 on the Operation Display When 1 hour passes the code C00...

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