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5

HEAT PUMP INSTALLATION

Unpacking the Unit

It is recommended that the unit be unpacked at the 

installation site to minimize damage due to handling.

 CAUTION:

Do not tip the unit on its side. Oil may enter the 

compressor cylinders and cause starting trouble. 

If unit has been set on its side, restore to upright 

position and do not run for several hours. Then 

run unit for a few seconds. Do this three or four 

times with five minutes between runs.

1.  Remove the bands from around the unit.
2.  Unfold the top and bottom cap flanges.
3.  Carefully remove the top cap and tube.

Minimum Clearances

Minimum clearances MUST be maintained from adjacent 

structures to provide room for proper servicing and air 

circulation. DO NOT install unit in a confined or recessed 

area that will allow discharge air from the unit to re-circulate 
into the condenser air inlet, through the coil. See 

Figure 

1 (page 4)

.

Service Access Clearances

Blower access panel side .......................................... 24”

Electrical compartment access panel side ............... 12”
Clearance between overhang and top of unit ........ 72”
Clearance around condenser coil area to wall or
shrubs (excludes duct panel side) ............................. 12”
Clearances to Combustible Materials

Supply and return air ducts ..........................................0”

Duct connection side ...................................................0”

duct must be sufficiently large to conduct an adequate 
amount of air to each register. See 

Figure 3 (page 6)

.

•  Duct work should be attached directly to the unit flanges 

for horizontal applications.

•  For highly resistive duct systems it may be necessary 

to add an additional return air duct and or supply to 

achieve maximum performance and prevent coil icing 

and refrigerant flood back

Unconditioned Spaces

All duct work passing through unconditioned space must 

be properly insulated to minimize duct losses and prevent 

condensation. Use insulation with an outer vapor barrier. 

Refer to local codes for insulation material requirements.

The heat pump system will not cool or heat the home 

if air is lost to the outside through leaks in the duct 

system. Ducts that are collapsed or restricted by 

foreign objects will also prevent adequate air flow.

Supply Air

Figure 2. Return & Supply Air Collars

14” Duct Dimples

Return Air

Transition Duct Scre

ws

Installing Return & Supply Air Collars

If the supply and return collars are supplied with the unit, 

they will be located in the supply duct. They can be easily 
positioned over the unit openings (

Figure 2

and secured 

with sheet metal screws.

•  The diameter of the return duct collar is 14”.

•  The diameter of the supply duct collar is 12”.

•  Before  permanently  installing  the  collars,  it  is 

recommended you pre-fit them over the openings first 

to determine best fit and alignment.

Return Duct

1. Align the slots with the holes in the collar and install 

two screws.

2. Position the collar over the opening and align the 

four holes in the collar with the four dimples or holes 

(depending on unit model) in the panel.

3. Using self-drilling screws (10-16x.5) attach the collar 

to the rear panel.

Supply Duct
1.  Position the supply duct collar so the edge of the unit 

opening fits between the flange and the bead.

2.  Overlap the collar ends keeping the small screw holes 

underneath.

3. Align the holes in the crimped area and install one 

screw. 

NOTE:

 It may be necessary to loosen the four 

screws that hold the transition duct in order to install the 
supply fitting. Re-tighten when installation is complete.

4. Tap collar (if necessary) to ensure engagement with 

unit opening and install second screw.

5.  Tighten first screw and rotate collar clockwise so joint 

is near three o’clock position.

Locating & Installing the Return Air Assembly

To simplify installation, locate and install the return air 

assembly first. If desired, the return opening can be 

located inside a closet with louvered doors that has an 

open area equal to or greater than a 12” x 20” grille. The 

return air grille can be placed in the wall of a closet and 

the air ducted into the filter box through a boxed-in area 

at the closet floor level. 

Make sure the filter is readily 

accessible.

Summary of Contents for PPH2RF-A

Page 1: ...plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings cou...

Page 2: ...lectric Heat Package optional 10 STARTUP ADJUSTMENTS 11 Pre Start Checklist 11 Start Up Procedure 11 Air Circulation 11 System Heating 11 System Cooling 11 Short Cycle Protection 11 Emergency Heat 11...

Page 3: ...ng gasoline and any other flammable vapors and liquids in the vicinity of the unit WARNING PROPOSITION 65 WARNING This product contains fiberglass wool a product known to the state of California to ca...

Page 4: ...nce Type Warm Air Heating and Air Conditioning Systems NFPA 90B these instructions and all applicable codes NFPA publications are available by writing to National Fire Protection Association Batteryma...

Page 5: ...if air is lost to the outside through leaks in the duct system Ducts that are collapsed or restricted by foreign objects will also prevent adequate air flow Supply Air Figure 2 Return Supply Air Colla...

Page 6: ...n the furnace Figure 4 Drain Trap P Trap Elbow SINGLE DUCT APPLICATION MULTIPLE DUCT APPLICATION Figure 3 Typical Duct Applications Condensate Drainage A 3 4 condensate fitting extends out of the side...

Page 7: ...o the contactor Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Use of rai...

Page 8: ...izes a 2 speed condenser fan motor this motor will operate on low speed when in low cooling heating and on high speed when in high cooling heating Ambient Sensor Mounting For optimum performance of th...

Page 9: ...rost curves settings The factory default setting does not include a 30 second compressor delay function and has a 40 F defrost terminate temperature If additional defrost time is needed a higher termi...

Page 10: ...st Board Outdoor Thermostat optional Blower Relay Compressor Solenoid ECM Motor if applicable Y1 1st Stage Heat Pump Y2 2nd Stage Heat Pump W1 1st Stage Auxillary Heat Green from blower relay 1 2 3 4...

Page 11: ...minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay feature for protection against short cycling With the...

Page 12: ...ssureincreasesabove20psig Thelow pressureswitchinterruptsthethermostatinputstotheunit NOTE When the switch opens and then closes there will be a 5 minute short cycling delay before the unit can energi...

Page 13: ...2 48 Table 3 Physical Data 9 15 9 04 17 50 14 diameter Return Duct Opening 12 diameter Supply Duct Opening 3 0 5 5 1 3 15 A B Back Duct View L W 18 01 Electric Heater Power Supply Power Supply Low Vol...

Page 14: ...SSURE PSIG LIQUID TEMPERATURE F X36KA CHARGING CHART Rem ove refrigerant when above curve Add refrigerant when below curve Figure 9 Charging Chart for 2 Ton Units 200 225 250 275 300 325 350 375 400 4...

Page 15: ...ve refrigerant when above curve Add refrigerant when below curve Figure 12 Charging Chart for 5 Ton Units Figure 11 Charging Chart for 4 Ton Units 200 225 250 275 300 325 350 375 400 425 450 475 500 5...

Page 16: ...CAPACITOR OUTDOOR MOTOR COMPRESSOR TRASFORMER 240V 24V COM RED YELLOW BLACK BLACK ORANGE BLUE COMPRESSOR CONTACTOR TO POWER SUPPLY GND TO T STAT BLUE FAN REVERSING VALVE COIL YELLOW YELLOW BLACK BLACK...

Page 17: ...L CAPACITOR COMPRESSOR TRASFORMER 240V 24V HIGH SPEED BLOWER RELAY 24V BLOWER RELAY COM RED BLACK BLACK BROWN COMPRESSOR CONTACTOR TO T STAT BLUE DF2 YELLOW WHITE YELLOW GREEN REVERSING VALVE COIL BLA...

Page 18: ...18...

Page 19: ...19...

Page 20: ...alled Minimum clearances per Figure 1 page 4 YES NO INSTALLER NAME CITY_________________ STATE____________ ELECTRICAL SYSTEM Electrical connections tight YES NO Linevoltagepolaritycorrect YES NO Rated...

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