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11

STARTUP & ADJUSTMENTS

Pre-Start Checklist

The following check list should be observed prior to 

starting the unit.

  Is the unit level? Unit should be level or slightly slanted 

toward the drain for proper condensate drainage.

  Is the unit installed with the proper clearances as listed 

in 

Figure 1 (page 4)

?

 Is the wiring correct according to the wiring diagram 

and electrical codes?

  Are all the wiring connections tight? Check the condenser 

fan to make sure it turns freely. 

 Is the overcurrent protection properly sized?

 Is the thermostat wired correctly? Is it installed in a 

proper location?

Start-Up Procedure

The control circuit consists of an anti-short cycle timer 

that will not let the compressor start at power up before 

five minutes have elapsed.
1. Set the system mode to OFF and the temperature 

mode to its highest setting.

2.  Turn power on at the disconnect switch.
3.  Set the system mode to ON or COOL.
4. Set the temperature mode below room temperature. 

Verify that the indoor blower, outdoor fan, and 
compressor energize and the cooling function starts.

5. Verify the discharge air grilles are adjusted and the 

system air is balanced.

6.  Verify the duct work has no air leaks.
7. Verify the condensate drain is installed correctly and 

functions properly.

8. Set the temperature mode above room temperature. 

The unit should stop. 

9.  Instruct the homeowner on unit and thermostat operation 

and filter servicing.

Air Circulation

Leave the thermostat system mode on OFF, and set the 

fan mode to ON. Blower should run continuously. Check 

the air delivery at the supply registers and adjust register 

openings for balanced air distribution. Examine ductwork 

for leaks or obstruction if insufficient air is detected.
Set the thermostat fan mode to AUTO. The blower should 

stop running.
System Heating

Set the thermostat system mode to HEAT and the fan mode 

to AUTO. Change the thermostat temperature selector 

above the existing room temperature and check for the 

discharge of warm air at the supply registers.
System Cooling

Set the thermostat’s system mode to COOL and the fan 

mode to AUTO. Change the thermostat temperature 

selector below the existing room temperature. Allow the 

cooling system to operate for several minutes and check 

for the discharge of cool air at the supply registers.

Short Cycle Protection

The control circuit is equipped with a time-delay feature 

for protection against short cycling. With the system 

operating in the cooling mode, gradually raise the 

thermostat temperature setting until the system de-

energizes. Immediately lower the thermostat temperature 

to the original setting and verify that the indoor blower is 

energized. After approximately 5 minutes, the compressor 

and the outdoor fan will energize.
Emergency Heat
1.  Set the thermostat’s system mode to EM HT and the 

fan mode to AUTO (intermittent air) or ON (continuous 
air).

2. Set the thermostat’s temperature selector above the 

existing room temperature and check the following:

•  The thermostat auxiliary heat light (RED) is on.

•  The AC compressor and the fan should not run; low 

voltage circuit remains energized.

•  The blower runs according to the thermostat’s fan 

mode setting.

Adjustment of Refrigerant Charge

 CAUTION:

This heat pump contains liquid and gaseous 

refrigerant under pressure. Adjustment of 

refrigerant charge should only be attempted 

by qualified, trained personnel thoroughly 

familiar with the equipment and safe responsible 

refrigerant handling procedures. Under no 

circumstances should the homeowner attempt 

to install and/or service this equipment. Failure 

to comply with this warning could result in 

equipment damage, personal injury, or death.

•  The unit must be charged while both first and second 

stages are operating.

•  To achieve rated capacity and efficiency the compressor 

must be exposed to refrigerant for at least 24 hours 

prior to running and then must be run for a minimum of 

12 hours. If Charging in Cooling Mode, see Refrigerant 
Charging Charts: 

Figure 9 (page 14)

 

Figure 10 (page 

14)

Figure 11 (page 15)

, & 

Figure 12 (page 15)

.

Charging the Unit in AC Mode

(with outdoor temperatures above 65

F)

1.  With the system operating at steady-state, measure the 

liquid refrigerant pressure in psig at the service valve.

2.  Measure the liquid refrigerant temperature (° F) at the 

service valve.

3.  For the temperature measured, determine the required 

liquid refrigerant pressure from the appropriate charging 
charts.

•  If the pressure measured in step 1 is greater than 

the required liquid refrigerant pressure determined in 

step 3, then there is too much charge in the system. 

Remove refrigerant and repeat steps 1 through 3 

until the system is correctly charged.

Summary of Contents for PPH2RF-A

Page 1: ...plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings cou...

Page 2: ...lectric Heat Package optional 10 STARTUP ADJUSTMENTS 11 Pre Start Checklist 11 Start Up Procedure 11 Air Circulation 11 System Heating 11 System Cooling 11 Short Cycle Protection 11 Emergency Heat 11...

Page 3: ...ng gasoline and any other flammable vapors and liquids in the vicinity of the unit WARNING PROPOSITION 65 WARNING This product contains fiberglass wool a product known to the state of California to ca...

Page 4: ...nce Type Warm Air Heating and Air Conditioning Systems NFPA 90B these instructions and all applicable codes NFPA publications are available by writing to National Fire Protection Association Batteryma...

Page 5: ...if air is lost to the outside through leaks in the duct system Ducts that are collapsed or restricted by foreign objects will also prevent adequate air flow Supply Air Figure 2 Return Supply Air Colla...

Page 6: ...n the furnace Figure 4 Drain Trap P Trap Elbow SINGLE DUCT APPLICATION MULTIPLE DUCT APPLICATION Figure 3 Typical Duct Applications Condensate Drainage A 3 4 condensate fitting extends out of the side...

Page 7: ...o the contactor Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Use of rai...

Page 8: ...izes a 2 speed condenser fan motor this motor will operate on low speed when in low cooling heating and on high speed when in high cooling heating Ambient Sensor Mounting For optimum performance of th...

Page 9: ...rost curves settings The factory default setting does not include a 30 second compressor delay function and has a 40 F defrost terminate temperature If additional defrost time is needed a higher termi...

Page 10: ...st Board Outdoor Thermostat optional Blower Relay Compressor Solenoid ECM Motor if applicable Y1 1st Stage Heat Pump Y2 2nd Stage Heat Pump W1 1st Stage Auxillary Heat Green from blower relay 1 2 3 4...

Page 11: ...minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay feature for protection against short cycling With the...

Page 12: ...ssureincreasesabove20psig Thelow pressureswitchinterruptsthethermostatinputstotheunit NOTE When the switch opens and then closes there will be a 5 minute short cycling delay before the unit can energi...

Page 13: ...2 48 Table 3 Physical Data 9 15 9 04 17 50 14 diameter Return Duct Opening 12 diameter Supply Duct Opening 3 0 5 5 1 3 15 A B Back Duct View L W 18 01 Electric Heater Power Supply Power Supply Low Vol...

Page 14: ...SSURE PSIG LIQUID TEMPERATURE F X36KA CHARGING CHART Rem ove refrigerant when above curve Add refrigerant when below curve Figure 9 Charging Chart for 2 Ton Units 200 225 250 275 300 325 350 375 400 4...

Page 15: ...ve refrigerant when above curve Add refrigerant when below curve Figure 12 Charging Chart for 5 Ton Units Figure 11 Charging Chart for 4 Ton Units 200 225 250 275 300 325 350 375 400 425 450 475 500 5...

Page 16: ...CAPACITOR OUTDOOR MOTOR COMPRESSOR TRASFORMER 240V 24V COM RED YELLOW BLACK BLACK ORANGE BLUE COMPRESSOR CONTACTOR TO POWER SUPPLY GND TO T STAT BLUE FAN REVERSING VALVE COIL YELLOW YELLOW BLACK BLACK...

Page 17: ...L CAPACITOR COMPRESSOR TRASFORMER 240V 24V HIGH SPEED BLOWER RELAY 24V BLOWER RELAY COM RED BLACK BLACK BROWN COMPRESSOR CONTACTOR TO T STAT BLUE DF2 YELLOW WHITE YELLOW GREEN REVERSING VALVE COIL BLA...

Page 18: ...18...

Page 19: ...19...

Page 20: ...alled Minimum clearances per Figure 1 page 4 YES NO INSTALLER NAME CITY_________________ STATE____________ ELECTRICAL SYSTEM Electrical connections tight YES NO Linevoltagepolaritycorrect YES NO Rated...

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