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Figure 3. Installation of Circuit Breakers

  For 25 kw & 30 kw Heater Kits: Attach the 4-Pin and 

3-Pin Harnesses to the Auxiliary circuit board.

NOTE:

 A wiring diagram and a rating label are supplied 

with the electric heater kit. Affix the wiring diagram to the 

blower housing.

•  When installing the electric heater kit into a standard 

air handler, affix the supplied rating label over the 
electrical data section of the air handler unit data 
label located on the lower access door.

•  When installing the electric heater kit into a variable 

speed air handler, the rating label supplied with the 
kit will NOT be used. Check the appropriate block 
on the air handler ratings label located on the lower 
access door.

8.  Install the circuit breaker bracket inside of the air handler. 

Position the tab on the bottom of the bracket into the 
slot of the control panel box. See Figure 2 (page 4) for 
proper placement of bracket

9.  Slide the bracket forward and align the screw holes 

with the holes in the bottom of the control panel box. 
Secure the bracket to the air handler with the supplied 
screws.

Electric Heater Kits with Circuit Breakers
NOTE 1: 

Circuit breakers supplied with the H6HK electric 

heater kit are for short-circuit protection of the internal 

wiring and to serve as a unit disconnect. They DO NOT 

provide over-current protection of the supply wiring. Over-

current protection of the supply wiring must be provided 

at the distribution panel and sized as shown in Table 1 

(page 4) or the unit data label, and in accordance with 

the NEC and all applicable local codes.

NOTE 2:

 In some cases, the over-current protection 

specified in Table 1 (or the unit data label) is less than the 

60 amp rating of the circuit breakers used in the H6HK 

electric heater kit. This difference may occur if the function 

of the over-current protection required at the distribution 

panel (field supplied) and the function of the circuit breakers 

in the H6HK electric heater kit are different.

5, 8, & 10 kw Electric Heater Kits
1.  Snap the circuit breaker onto the circuit breaker bracket 

as shown in Figure 3. The circuit breaker must be 
positioned (side with 1/4" terminals to the right) as 
shown in the Figure 2.

2.  Remove the lower circuit breaker knockout from the 

air handler upper access door.

15, 20, 24/25, & 29/30 kw Electric Heater Kits

NOTE 1: 

The heavy red and black supply leads are bundled 

by circuit with wire ties at the factory. The bundle coming 

from the top element tier is circuit “A”.

NOTE 2:

 The element assembly is right-side-up when 

the limits are on the right side). The bundle coming from 

the second element tier is circuit “B”. The bundle coming 

from the bottom element tier is circuit "C".

1.  Snap the circuit breakers onto the circuit breaker 

bracket as shown in Figure 3. The circuit breakers must 
be positioned (side with 1/4" terminals to the right) as 
shown in the Figure.

2.  Remove all necessary circuit breaker knockouts in 

the air handler upper access door.

3-Phase 9 & 15 kw electric heater kits
1.  Snap the 3-pole circuit breaker onto the circuit breaker 

bracket as shown in Figure 3. The circuit breaker must 
be positioned (side with 1/4" terminals to the right) as 
shown in the Figure.

2.  Remove all circuit breaker knockouts in the air handler 

upper access door.

Line Cover

Heater Kits with circuit breakers are supplied with a 

line cover shown in Figure 4 (page 6). The line cover is 

required by code in order to protect installers from the 

line/supply wiring. The line cover should be installed as 

shown in Figure 5.

Electric Heater Kits without Circuit Breakers

1.  Attach the supplied power terminal block to the circuit 

breaker bracket with the supplied screws as shown in 
Figure 6 (page 6).

2.  Using the 1/4" terminals, connect the red supply wire(s) 

from the element assembly to one pole of the terminal 
block and connect the black wires to the other pole.

Staging

All Single-phase heater kits are internally staged using 

B5, B6, HMG and HMB air handler circuit board logic. B5 

air handlers may stage the heater kit with a slow or fast 

timed option. B6 single stage air handlers will not stage 

the heater kit. B6 two-stage air handlers may stage the 

heat Kw turned on with either a low or high heat call. All 

3-phase heater kits are not equipped for internal staging. 

Refer to the installation instructions supplied with the air 

handler for additional staging information

Summary of Contents for H6HK Series

Page 1: ...tion service personnel for this type equipment All installations must be in accordance with these instructions and with all applicable national and local codes and standards Read these instructions thoroughly before starting the installation Follow all precautions and warnings contained within these instructions and on the unit The instructions included with this keater kit are for installations i...

Page 2: ...s situationthatifnotavoided mayresultinminorormoderate injury or property damage WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Improper servicing could result in dangerous operation serious injury death or property damage Before servicing disconnect all electrical power to air handler When servicing con...

Page 3: ...block and that the supply wiring is sized according to the current NEC codes and any other state or local codes See the rating label or Table 1 page 4 for minimum circuit ampacities and maximum overcurrent protection All electric heater kits 10 kw or less are supplied from the factory configured for use with a single HEATER KIT INSTALLATION WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure...

Page 4: ...60 015H XX 240 14 4 55 25 80 60 30 90 59 25 83 60 30 90 020H XX 240 19 2 55 50 105 60 60 125 59 50 109 60 60 125 025H XX 240 24 0 59 50 25 134 60 60 30 150 030H XX 240 28 8 59 50 50 159 60 60 60 175 005H XX 208 3 6 27 30 30 40 008H XX 208 5 6 39 40 42 50 010H XX 208 7 2 48 50 52 60 015H XX 208 10 8 48 21 70 50 25 80 52 22 73 60 25 80 020H XX 208 14 4 48 43 92 50 50 100 52 43 95 60 50 100 025H XX 2...

Page 5: ...he circuit breaker must be positioned side with 1 4 terminals to the right as shown in the Figure 2 2 Remove the lower circuit breaker knockout from the air handler upper access door 15 20 24 25 29 30 kw Electric Heater Kits NOTE1 Theheavyredandblacksupplyleadsarebundled by circuit with wire ties at the factory The bundle coming from the top element tier is circuit A NOTE 2 The element assembly is...

Page 6: ...he supply wires MOTOR SPEED SELECTION Standard Air Handlers The blower speed is preset at the factory for operation at the same speed for heating and cooling by using the blower motor jumpering terminal on the blower motor and connecting it to the desired speed with both the red and black wires connected to the jumpering terminal For optimum system performance and comfort it may be necessary to ch...

Page 7: ...quired when using a 20 24 25 29 30 kw electric heater kit in a downflow application AlsoseeClearancestoCombustibles page3 4 Replace the upper door and secure it to the unit 5 Restore power to the unit Variable Speed Air Handlers The minimum electric heat airflow is selected by setting switches on the air handler circuit board Selecting the minimum electric heat airflow sets the minimum air flow th...

Page 8: ...uctors with a minimum temperature rating of 60 C for supply connections ELEMENT BLACK BLACK ELEMENT RED 710561A Figure 7 Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker s 5 kw Series TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only Legend Field Wiring Factory Wiring Low Voltage High Voltage RELAY GREY ORANGE BLACK RED RED LIMIT POWER BLACK 1 2...

Page 9: ...CK BLACK BLACK ELEMENT ELEMENT RED RED RED RED RELAY BROWN ELEMENT BLACK LIMIT RED RED 1 2 3 4 5 6 7 RED BLACK Figure 9 Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker s 15 kw Series CIRCUIT BREAKERS SUPPLY VOLTAGE GROUND 1 2 3 4 5 6 7 POWER GREY ORANGE BLUE YELLOW RELAY RELAY RELAY ELEMENT LIMIT LIMIT RED BLACK BLACK Legend Field Wiring Factory Wiring Low Voltage High Voltag...

Page 10: ...ld Wiring Factory Wiring Low Voltage High Voltage BLACK BLACK RED RED BLACK NOTES 1 If any of the original wire supplied with this unit must be replaced it must be replaced with wiring material of the same gauge size and temperature rating 2 The installation of this heater kit may require a change in the blower speed tap connection See Installation Instructions for details 3 Use copper conductors ...

Page 11: ...ltage High Voltage BLACK BLACK RED RED BLACK RED RED NOTES 1 If any of the original wire supplied with this unit must be replaced it must be replaced with wiring material of the same gauge size and temperature rating 2 The installation of this heater kit may require a change in the blower speed tap connection See Installation Instructions for details 3 Use copper conductors with a minimum temperat...

Page 12: ... Voltage High Voltage BLACK BLACK RED RED BLACK NOTES 1 If any of the original wire supplied with this unit must be replaced it must be replaced with wiring material of the same gauge size and temperature rating 2 The installation of this heater kit may require a change in the blower speed tap connection See Installation Instructions for details 3 Use copper conductors with a minimum temperature r...

Page 13: ...D RED BLACK RED RED NOTES 1 If any of the original wire supplied with this unit must be replaced it must be replaced with wiring material of the same gauge size and temperature rating 2 The installation of this heater kit may require a change in the blower speed tap connection See Installation Instructions for details 3 Use copper conductors with a minimum temperature rating of 60 C for supply con...

Page 14: ...age used 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge TRANSFORMER 24V BLACK WHITE RED GREY HEATER KIT PLUG 2 1 BLACK RED ELEMENT 1 BLACK L1 L2 L3 L1 L2 L3 ELEMENT 2 ELEMENT 3 BLACK YELLOW RED BLACK RED BLACK YELLOW RED ELEMENT 3 ELEMENT 2 ELEMENT 1 CONTACTOR BLACK 3 4 5 6 7 RELAY RED ORANGE GREY From indoor air handler circuit board RED GREY From indoor air han...

Page 15: ......

Page 16: ...INSTALLER PLEASE LEAVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER Specifications illustrations subject to change without notice or incurring obligations 01 14 709524A Replaces 7095240 ...

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