background image

12

Table 3. Split System

Air Conditioner Charge

*4BF-

System Charge

R-410A oz.

024KA

150

036KA

170

048KB

278

060KB

260

ADJUSTMENT OF REFRIGERANT 

CHARGE:

 WARNING:

Split sytem air conditoners are shipped 
fully charged with R-410A refrigerant 
and ready for installation. When a 
system is installed according to these 
instructions, no refrigerant charging is 
required. If repairs make it necessary 
for evacuation and charging, it should 
only be done by qualified, trained 
personnel thoroughly familiar with this 
equipment. Some local codes require 
licensed installation/service personnel 
to service this type of equipment. 
Under no circumstances should the 
owner attempt to install and/or service 
this equipment. Failure to comply with 
this warning could result in property 
damage, personal injury, or death.

NOTES:

•  The unit must be charged while both fi rst and 

second stages are operating.

•  To achieve rated capacity and effi ciency the 

compressor must be exposed to refrigerant 
for at least 24 hours prior to running and then 
must be run for a minimum of 12 hours.

•  The refrigerant charging charts (Figures 4 - 

7, pages 13 - 14) are applicable to matched 
assemblies of our equipment and at listed 
airfl ows for the indoor coil. Assemblies of 
indoor coils and outdoor units not listed are 

Short Cycle Protection

1.   With the system operating in COOLING mode, 

record the setpoint temperature setting of the 
thermostat.

2.  Gradually raise the setpoint temperature 

until the outdoor unit and indoor blower de-
energize.

3.   Immediately lower the setpoint temperature of 

the thermostat to its original setting and verify 
that the indoor blower is energized and that 
the outdoor unit remains de-energized. 

4.  After approximately 3 minutes, verify that the 

outdoor unit energizes and the temperature 
of the air supplied to the facility is cooler than 
ambient temperature.

Optional Equipment

A functional checkout should be performed 
in accordance with the checkout procedures 
supplied with the equipment.

not recommended and deviatons from rated 
airfl ows or non-listed equipment combinations 
may requiree modifi cations to the expansion 
devices and refrigerant charging procedures 
for proper and efi cient system operation. 
Factory refrigerant levels are listed in Table 3

Charging an R-410A unit in AC mode at 
outdoor temperatures above 65F.

1.  With the system operating at steady-state, 

measure the liquid refrigerant pressure in 
psig at the service valve.

2.  Measure the liquid refrigerant temperature in 

Fahrenheit at the service valve.

3.   For the temperature measured, determine the 

required liquid refrigerant pressure from the 
appropriate charging charts in Figures 4 - 7 
(pages 13 - 14).

4.  If the pressure measured in step 1 is greater 

than the required liquid refrigerant pressure 
determined in step 4, then there is too much 
charge in the system. Remove refrigerant and 
repeat steps 1 through 3 until the system is 
correctly charged.

5.  If the pressure measured in step 1 is less 

than the required liquid refrigerant pressure 
determined in step 4, then there is too little 
charge in the system. Add refrigerant and 
repeat steps 1 through 3 until the system is 
correctly charged. 

Summary of Contents for *4BF-024KA

Page 1: ...instructions and follow recommendations given If these suggestions don t eliminate your problem call your servicing contractor These instructions are primarily intended to assist quali ed individuals...

Page 2: ...2...

Page 3: ...ermostat Connections 9 Low Pressure Switch 9 High Pressure Switch 9 Comfort AlertTM Diagnostic Module 10 24VAC Power Wiring 10 Thermostat Demand Wiring 10 Interpreting the Diagnostic LED s 10 LED Desc...

Page 4: ...histypeofequipmenttofunctionasintended a two stage cooling heating thermostat is required Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figur...

Page 5: ...inuously The continuous indoor blower operation is typically used to circulate the indoor air to equalize a temperature unbalance due to a sun load cooking or replace operation Set the thermostat fan...

Page 6: ...hould not attempttointerprettheseinstructionsor install this equipment Failure to follow safety recommendations could result in possible damage to the equipment serious personal injury or death The in...

Page 7: ...on Installed equipment should be adequately secured to the cantilever mount and levelled prior to operation of the equipment GENERAL INFORMATION SplitSystemunitsaredesignedforusewithawide variety of f...

Page 8: ...Afteroutdoorandindoorunitplacementhasbeen determined routerefrigeranttubingbetweenthe equipmentinaccordancewithsoundinstallation practices Whenconnectingrefrigerant linesets together itisrecommendedth...

Page 9: ...is shown in Figure 2 Figure 2 Typical 2 Stage Air Conditioner with Variable Speed Air Handler G R W Thermostat Y1 C Air Handler A C OD Section Y1 W2 W1 O Y Y2 G R C Y2 Y2 R Y1 NOTE Jumper W1 and W2 to...

Page 10: ...ufacturer wiring instructions when replacing the module After the thermostat demand signal is connected verify that 24 VAC across Y C when demand is present Interpreting the Diagnostic LED s Whenanabn...

Page 11: ...nergize after a short period of time Feel the air being circulated by the indoor blower and verifythatitiswarmerthanambienttemperature Listen for any unusual noises If unusual sounds occur determine t...

Page 12: ...indoor blower de energize 3 Immediatelylowerthesetpointtemperatureof the thermostat to its original setting and verify that the indoor blower is energized and that the outdoor unit remains de energize...

Page 13: ...sure psig Remove refrigerant when above curve Add refrigerant when below curve Figure 5 Charging Chart for 3 Ton Units 4BF 036KA Charging Chart 200 225 250 275 300 325 350 375 400 425 450 475 500 525...

Page 14: ...Pressure psig Remove refrigerant when above curve Add refrigerant when below curve Figure 7 Charging Chart for 5 Ton Units 250 275 300 325 350 375 400 425 450 475 500 70 75 80 85 90 95 100 105 110 115...

Page 15: ...heck for excessively low thermostat setting Checkevaporatorair ow coilblockagesorreturnair lter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size locatio...

Page 16: ...orprotectorresettimeduetoextreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance Yellow ALERT Flash Code 6 Open Start Circuit Current only in run circuit...

Page 17: ...t cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circuit Open Start...

Page 18: ...18...

Page 19: ...19...

Page 20: ...AVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER 7091290 Replaces 7090240 Speci cations and illustrations subject to change without notice or incurring obligations Printed in U S A 11 09 7091290...

Reviews: