background image

Prodigy HDLV Pump Circuit Board Replacement

4

Part 1058046B02

E

 2006 Nordson Corporation

Configuring the Circuit Board 

See Figure 4.  Make sure that SW1 and SW2 are
set as illustrated.

1

2

3

OPEN

4

SW2

1 OPEN
2 OPEN
3 OPEN
4 CLOSED

SW1

Position 1

Figure 4

SW1 and SW2 Settings
for a Manual Powder Spray Systems

Terminating the Prodigy Network
at the Circuit Board 

See Figure 5.  The circuit board is shipped with a
jumper across pins 2 and 3 of the CAN BUS TERM
terminals.  Depending on how many pumps are in
your pump panel, you may have to move the
jumper to pins 1 and 2.

Two Pump System:
Leave jumper across pins 2 and 3.

One Pump System:
Move jumper to pins 1 and 2.

1

           W1
CAN BUS TERM

Two Pump System Position
(The board is shipped this way.)

1

           W1
CAN BUS TERM

One Pump System Position

Figure 5

CAN BUS TERM Jumper Settings
for Manual Powder Spray Systems

Calibrating the Circuit Board 

When you install a new circuit board, use this
procedure to calibrate it to the manifold.  If you
have a two-gun system, be sure to perform this
procedure on both Prodigy Manual Gun
Controllers.

1. Turn off the Prodigy Manual Gun Controller.

2. Press and hold the Nordson key, then turn on

power to the Prodigy Manual Gun Controller.
The Configuration screen appears.

Figure 6

Configuration Screen

3. Using the arrow keys or rotary dial, point to the

CALIBRATION selection.  Press the 

o

 key.

The Calibration screen appears.

Figure 7

Calibration Screen

NOTE:  Use the arrow keys or rotary dial to move
the cursor to the appropriate setting, then press the

o

 key to select it.  Use the arrow keys or rotary dial

to change that value, then press the 

o

 key to

accept the new value and select a new setting.

4. Enter the PUMP FLOW and PATTERN FLOW

A, B, and C calibration numbers from the sticker
on the pump control manifold.

Issued 11/08

Original copyright date 2005.  Nordson and the Nordson logo are registered trademarks of Nordson Corporation.

HDLV and Prodigy are trademarks of Nordson Corporation.

Summary of Contents for Prodigy HDLV

Page 1: ...r installing the circuit board Failure to observe these cautions may result in equipment damage S The circuit board is an electrostatic sensitive device ESD Wear a grounding wrist strap connected to the pump panel or other ground S Turn off and relieve air pressure to the pumps before removing the circuit board S Do not disconnect the air tubing from the circuit board The transducers are very deli...

Page 2: ...See Figure 3 Connect the new circuit board s eight transducer air tubes to the appropriate fittings on the pump control manifold s NOTE If there is only one pump control manifold tubes 5 8 are not used Create a service loop with any excess tube length 7 Secure the new circuit board to the pump panel using the four screws 8 Connect the wiring harnesses to the appropriate connectors on the circuit b...

Page 3: ...006 Nordson Corporation 4 3 2 1 Bottom View 8 7 6 5 Bottom View P1 SW1 P2 J4 J3 J2 J1 P3 W1 P6 P5 P4 J5 SW2 PB1 PB2 DS2 DS1 Top View Top View J4 J3 J2 J1 P1 P2 8 7 6 5 4 3 2 1 Pump 1 Manifold Pump 2 Manifold Figure 3 Circuit Board to Pump Control Manifold Connections ...

Page 4: ...ard When you install a new circuit board use this procedure to calibrate it to the manifold If you have a two gun system be sure to perform this procedure on both Prodigy Manual Gun Controllers 1 Turn off the Prodigy Manual Gun Controller 2 Press and hold the Nordson key then turn on power to the Prodigy Manual Gun Controller The Configuration screen appears Figure 6 Configuration Screen 3 Using t...

Reviews: